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      PostPress

      PostPress

      Print Decorating, Binding and Finishing

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        2021 Aug/Sept

        Women Making Their Mark in Finishing

        September 9, 2021

        By Hallie Forcinio, writer, PostPress

        Like most businesses today, print finishing companies are having a hard time hiring entry-level (and above) workers. There are no easy answers to attracting and retaining talent, but one option is to encourage women, especially young women, to apply for positions in this traditionally male-dominated field. 

        In interviews with PostPress, a trio of women who are top executives at small, family-owned print finishing companies reminisce about how they found their way into the industry and discuss how others might follow. During the course of their careers, each woman has done virtually every job on and off the shop floor. Some continue to spend time on the shop floor today.

        Each of the executives stress the importance of operator-friendly equipment and how print finishing offers the potential to begin forging a lucrative, lifetime career right out of high school. 

        How did you get started in the print industry? 

        Sonja Nagy
        Sonja Nagy

        Sonja Nagy, vice president, Texas Bindery Service in Cedar Creek, Texas: I got my start working with my dad at the shop when he needed help in the summer and on weekends. Dad (Keith Nagy) had been the president of a multimillion-dollar printing company and left to start his own trade bindery business in partnership with his sister (Sheila Nagy). My brothers and sisters and I grew up in the business. 

        I started out as a bindery helper. I enjoyed working with my father and always felt a responsibility to help make things easier for him. While supporting his dream, I found a place for myself in the printing and finishing industry. In 2006, my father and my aunt decided to end their partnership, and my father, brother and I founded Texas Bindery Service.

        Becky Almeter
        Becky Almeter

        Becky Almeter, president, Hodgins Engraving, Batavia, New York: My business is a family business, started by my grandparents and continued by my father. I took over when my dad retired. As a young person, even through college, I had no intention of joining my father’s company. However, as life happened, I ended up moving back to the area and finding that it was a natural fit for where I was in my life at the time. The things that drew me back to the area are the same things that drew me back to the business: the importance of family and community, making an impact in a place that means a lot to many other people, taking pride in your work and surrounding yourself with people that mean a lot to you.

        Becky Garrison
        Becky Garrison

        Becky Garrison, president, Becky’s Diecutting, Fort Wayne, Indiana: I’m very hands-on. I’m a country girl who grew up on a farm and learned how machines work from a mechanically inclined dad. My first job was with a start-up company. I was 18 and newly married when a neighbor asked if I wanted a job, and my husband said if I wanted to do it, I should do it. 

        The shop was producing sun-visor-like paper hats, which were cut on a clamshell diecutter. After two days, I asked Keith Sipe, the owner, if I could run the hand-fed machine. Shortly after, he began teaching me about the diecutting business. A few years later, after having two small boys, the ownership of the shop changed and the workload forced me to struggle with being a good employee or being a great mother. I wanted time with my family, so I told the boss I was quitting but offered to stay for six weeks or even a year. However, I was escorted out of the building and he immediately began calling customers to advise them I was no longer with the company. By the time I arrived home, I had several messages with job offers. 

        Knowing that people wanted to hire me, a friend of mine suggested that I should think about starting my own business. There were three customers that wanted to start a co-op and wanted me to run it, so I made the decision to start my own business without any outside help. I sold a knitting machine and bought my first Kluge. Although I didn’t accept their offer at forming a co-op, we still do business to this day with those same clients. The business has grown into a close-knit family of employees and customers. If you mention Becky around Fort Wayne, everyone knows me.  

        What roles have you had in your company? 

        Nagy: My current title is president, but I’ve served in every role at one time or another and continue to pitch in wherever needed. In a small company, it’s all-hands-on-deck when a job has to be shipped. My success stems from doing the best I can do every day. 

        Almeter: When I was a teenager, I worked in the production area and shipping during summer break, never anticipating that it was anything more than gas money for the summer. When I returned home after college, I began working as a customer service rep. From there, I got into attending some of the tradeshows and working on marketing projects, which I loved. I really enjoyed speaking with customers and potential customers about what we do and thinking more strategically about the products and services we offer and how to market them. 

        I got more and more involved in management from there. I managed the Customer Service team and, for a brief period, filled a vacancy in the production manager role where I scheduled jobs, staged work for operators, managed the finishing team, etc. I’ve worked in most areas, except pre-press, in some capacity over the years, and those experiences have proven to be invaluable as we prepared for my father’s retirement and for my assuming my current role as president. 

        Garrison: I’ve done everything in the company – billing, estimating, press operation, die ordering, foil stamping and embossing. My title is president, but I’ve turned the office over to my younger son. All the customers know and respect him. I’ve come full circle and spend most of my time on the shop floor. I still help my son and the production manager with die ordering and project planning so samples, dies and paperwork are completed in a timely fashion and the job progresses efficiently, but I love to run presses and can tell from across the room if a machine isn’t running right.

        What role has a mentor played in your career? 

        Nagy: I’ve worked closely with my father for most of my adult life, and I worked with my Aunt Sheila early in my career and have always looked up to her. She worked in the industry for a long time and succeeded in what was a male-oriented and male-dominated industry. I’ve had the benefit of learning from their experiences.

        Almeter: My strongest mentor has been my dad because he has been intently focused on my success and the future success of the company, instead of just looking toward retirement and hoping for the best. He has shared his perspective and experience while, at the same time, letting me forge my own path and figure things out for myself. He’s been a great example of how to be strategic and adapt to change, how to keep the big picture in mind and keep your focus on what’s important. He’s a person who always is ready to lend an ear and seems to always have the right advice, right when you need it.

        There also are employees here who have watched me grow up and have been an invaluable resource. Although I was new to the leadership role, the team already in place enabled me to take on the challenges of the economy and the pandemic. Karen Kelley technically fills the roles of AP/Accounting/HR with our company, although, in reality, she is one of the people that you can find filling in anywhere a hand is needed. Karen has mentored me through my growth as a leader by allowing me to come to her with anything – when I don’t have answers, to admit my struggles, to ponder difficult situations – and to just be a wonderful friend and moral support. Her perspective has guided me through many difficult decisions. 

        Garrison: My dad has been my primary mentor and taught his five kids how to work hard. Four of the five siblings now are business owners. Dad owned a business and taught me finances and business realities, like you don’t stand around with your hands in your pockets.   

        Keith Sipe, my first boss, was another big influence. He was very particular and detail oriented. When you have that attitude, people know what you expect. One more influence was my grandma. When I was a kid, I made a mistake on an afghan I was crocheting. She ripped it out and made me rework that part. “If it’s worth doing, it’s worth doing right,” she said. 

        How do we get more young women involved and interested in manufacturing?

        Nagy: We need to provide opportunities for women to learn that print finishing is not just a job, but a valuable career in which they can excel. This industry has opportunity and growth potential available to anyone who is willing to put the work into it.

        Almeter: I believe schools need to promote trades and all aspects of manufacturing more to the graduating students, especially women. You typically hear about trade or manufacturing positions that are entry-level production positions, often presented as an alternative to college and aimed at young men. However, the support, administration, marketing, sales and leadership roles in these fields also are great options that might evolve from an entry-level position for someone with dedication and ambition. Many people who have been at our company for 20-plus years started on the shop floor in shipping or finishing and moved on to other roles. 

        Also, I think it’s important for schools to dispel the commonly held belief that going into a trade or going to college is an “either/or” choice. Getting a manufacturing job could fill a “gap period” between high school and college that could give young people time to think about what they want to achieve with higher education. Many companies can structure the working environment so that employees can attend school part-time. These are the messages that I believe young people need to be hearing, especially in times of economic uncertainty and turmoil. Beginning in manufacturing can be a stable, sensible starting point for a career that might evolve in many directions.  

        As we know, the field of printing and finishing has traditionally been dominated by older, white men. It’s my belief, and my company is proof, that as these men age out, they’re not going to be replaced by older white men. The people that are coming up into the industry are going to be more representative of the population in general, including women and minorities. I can’t speak for other companies, but I always look for employees who have work ethic, positive attitude and want a career, and then I train that individual in the specifics of our industry. That hiring philosophy has led to an evolution of our employees more broadly representing the population.

        Garrison: I would like to see more women in production. They can make good money. Perhaps there needs to be program where people could come see what we do. I wish I knew how to reach high school freshmen or sophomores for an after-school job so they could learn about career options that don’t necessarily need a college degree. I have nothing against college, but I don’t believe everyone needs to go. 

        What’s the biggest challenge facing the print finishing industry and how are you solving that challenge?

        Nagy: I try to be a cheerleader and provide opportunities for individuals to see firsthand the growth potential that is available in this industry. Most people aren’t aware of the print finishing industry or the long-term career possibilities available. A newcomer is only limited by how much effort he/she is willing to exert. 

        Almeter: In the current slice of time, economic turmoil is our biggest challenge as it comes with a host of issues including decreasing sales, reduced pool of potential employees, higher raw material costs, disrupted supply chains and, in general, a more stressful workplace (and life, too!). I hope that the worst of these challenges prove to be short-lived, but I do believe the pandemic has forced many companies to re-evaluate, re-focus and re-invent themselves to some degree. 

        However, asking this question in another six months or a year could very well generate a different answer, so a big challenge is simply that it’s tough to forecast, predict and plan. The most important thing seems to be resilience to overcome short-term challenges while positioning to adapt in the long-term. For our company, we have dramatically increased our efficiency and are going through the process of re-evaluating who we are, what we do, what’s important to our customers and where our potential lies to create a vision of what we could be in the future. I’m looking forward to announcing our new brand and rolling out additional e-commerce resources early in 2022!

        Garrison: People used to go through apprenticeships and learn about the business. That doesn’t happen now, and people don’t understand how the machines work. People think with digital printers all you do is press a button and the job is done. They don’t understand alignment and registration issues or know how to select the proper die for a job. 

        Perhaps one way to attract people is with better equipment. We run Bobst diecutters and just bought a brand-new EcoSystems laminator from Italy. It’s the fastest in the area and automates the infeed and outfeed so only one person is needed to monitor the machine to make sure the sheets are moving through it. 

        What motivates you to get up each morning, excited to come to work?

        Nagy: I love the creative problem-solving aspects of the business and coming up with ideas to create interesting and unusual finishes and products. Whether it is a print finishing solution, a production solution or a design solution, I really like being able to share my expertise and help customers develop a solution that makes them happy. I find a sense of fulfillment in project completion. Another big thing for me is to support the team. I’m not as hands-on anymore, but there always are questions that need answering. I like to be available to provide whatever information is needed. 

        Almeter: I am motivated because we are an amazing team producing awesome work. I have a building full of people who are working with heart, collectively producing fun, complex, amazing work every single day. I also enjoy problem solving, strategizing and working on continual improvement – which I have a chance to do every day! 

        Garrison: I love being a press operator and I’m thrilled when I go out in public and see a job we’ve done. I’d rather be here than anywhere else. If someone told me I could go to Hawaii for a month or go to work, I’d probably come to work. We’re family here, and I love this industry.  

        The Texas Bindery Service is a family business with 10 employees, including four women, which opened in 2006. It offers a complete array of bindery options, raised spot ultraviolet lamination, embossing, index tabs and digital foiling. It also runs two digital presses to serve the short-run book market and print-on-demand projects. 

        In addition to engraving, Hodgins Engraving, which employs a workforce of 24 with 15 women, offers traditional and digital offset printing, foil stamping, thermograph, variable data printing, letterpress, specialty finishing. It also produces dies and rubber stamps and supplies direct mail and design and consulting services. 

        As the name implies, Becky’s Diecutting specializes in diecutting. The company, which has 12 employees including three women, runs a variety of paper and plastic materials to produce brochures and other collateral. Other capabilities include micro-perfing and foil stamping particularly on bags and boxes for cannabis products. 

        Working Through Challenges with Today’s Paper Stocks and Coatings

        September 9, 2021

        Compiled by PostPress Staff

        Paper stocks and coatings usually are the culprits of potential challenges with foil stamping and embossing. Foil and/or embossing can be a smooth process when the proper stocks and coatings are used, but when there is not communication about the selection of stocks and coatings to match the foiling and/or embossing, roadblocks can occur.

        Communication is the key to matching foils to the right coatings or paper stock. Greg Faddis, direct sales professional with UEI Group, which supplies dies and foils through Universal Engraving, Inc. and Infinity Foils, Inc., shared that the substrates chosen and the coatings used can pose problems. These problems especially occur when the print finisher plans a job with the expectation that the finishing will be applied to virgin or uncoated stock, but learns only when the job arrives for processing that a coated stock has been used. In addition, Faddis noted that pairing the stock with the correct foil is essential, especially when wide coverage is involved. “Fineline detail type is great, but when you get into the large panels and it’s on a coated sheet, air entrapment becomes an issue,” he said. To avoid these kinds of surprises and problems, “We encourage our customers to send us a sample of their sheet, or we can supply samples of our foils for the customers’ own testing. We also have worked with paper suppliers, arranging for them to send us developmental products to test before they hit the market.”

        Sean Hurley, vice president of sales for MCD, Inc., a Madison, Wisconsin-based print finisher, added his own take on problematic coatings. “We definitely have seen challenges,” he said. “A lot of soft touch is being used inline, and it seems to never be the same. You would like to say that soft touch is soft touch, but that is not necessarily the case because different printers have different chemistries.” Hurley also has seen challenges posed by inline specialty coatings. “We benefit from doing offline UV coating because we understand the coating side, which then helps us deal with challenging coating-related issues,” he explained.

        Dave Leyrer, finishing department manager with Orlando, Florida-based SunDance, echoed that soft-touch coating and laminates can be problematic. “Everybody seems to just love the soft touch, which is great,” Leyrer said, “but it can be pretty challenging to foil stamp on, whether it is a laminate or coating. It seems like we will use a coating on one job and it works beautifully, and three days later we will coat another job with the same coating and we have issues. It’s daunting to try to figure out what exactly the right combinations are.” Suppliers, however, are introducing coatings and laminates that work better with foil stamping. “The soft touch in particular has become much, much better,” he said. “One vendor has come out with a soft touch plus, and it is wonderful for applying coatings and also for foil.”

        Derrick Unger, field service manager for BOBST North America, was asked if he has seen soft-touch coatings create challenges on larger platen presses. “The first time I ever ran into soft touch, it was a coating and not a laminate,” said Under, “it blew my mind because it felt exactly the same as the lamination.” While he hasn’t seen specific problems with soft touch, he pointed out that coating, in general, is an element that requires thorough understanding and close attention. “As far as the coating aspect goes, along with UV coating and over-stampable UV coating, what I see most is cross-contamination.” This occurs, he said, when proper cleaning has not been done between jobs or during coating changes. Unger would like to see coating companies and print press manufacturers collaborate to provide training on crossover and change-out of coatings so that cross-contamination is avoided.

        Faddis noted that his team always uses a dyne pen to test whether a substrate will accept foil stamping. This device can be sourced online by searching for a dyne surface energy testing pen. “The minimum dyne pen level that we have found to accept foil is a level 38,” said Faddis. “It is important to do a dyne test because then you know what coatings will accept foil or won’t accept foil.” This is a great insurance policy to check that a coating is foil stampable. 

        Saving a Job

        There are many times that a UV-coated foil stamping job comes to the print finisher and there was no communication between the printer and finisher in using the correct coating. Leyrer recommended that print finishers carefully pair coatings with compatible paper stocks. “In careful selection of the coating,” Leyrer said, “you want to work closely with your coating manufacturers and your paper manufacturers to make sure you are using products that are compatible with each other.” That, however, isn’t the end of it. “There always is a lot of testing involved at the final stage in production,” he said. “And keep really good notes on your testing; it is very useful for future jobs.”

        Unger offered a method for saving a hot foiling job when the substrate unexpectedly is difficult to stamp with a coating on it. “For some coatings and surfaces, a way to break the surface tension is to use good old 400-grit sandpaper,” said Unger. This method involves putting a piece of sandpaper over the die area, running the sheets through with the sandpaper in place, then removing the sandpaper and running the sheets through again to add foil. “In order to save the job,” said Under, “you have to run it twice but many, many times that does work.”

        “Another option to break up the surface tension of the sheet is by using a corona treater, although that’s more common in the label industry than it is in sheet-fed,” stated Faddis. Some finishers have a corona treatment tower on their press, and this allows them to fracture the coating to create pores, which will allow the foil to stick.”

        MCD’s Sean Hurley weighed in on the issue: “We foil stamp over the top of UV coatings on a regular basis. We work closely with printers to make sure they are using coatings that are considered glueable and stampable, and they understand the importance of handling the coatings properly. A good press cleaning is critical in preventing contamination.” Hurley described how his team proceeds with problem coatings. “When we see a job where the dyne level is low, say a level of 32, we try to bring the dyne level up so we can get the foil to stick,” he said. “One way to do that is to try corona treating the sheets. We also might try to flash sheets to get the surface energy to change. If we find that the dyne level is very low to start, we know that the wrong UV was used or somehow contaminated. At that point, we will definitely look for a foil that is manufactured for UV coatings, apply corona treatment, or do something with a sandpaper pass.”

        Substrate Tips

        Today, there are a large variety of substrates on the market, including coated, uncoated and synthetic papers, as well as plastics sheets and film. 

        Faddis shared a simple tip when testing a stock for embossing. “Take the corner of the substrate, fold it against itself and let it fall back,” he said. “If it falls back past a 90-degree angle while trying to return to its original state, the stock’s ‘memory’ is weak and it is something that will not hold the embossing well.” He explained that any stock that stays closer to where it was folded to – less than a 90-degree angle – is a substrate that will accept embossing very well. 

        “As for foil stamping,” Faddis continued, “it is one of those things where it has to be tested.” Faddis noted that stocks with a high cotton content are difficult to successfully foil stamp. “It’s very soft, it’s very airy,” he said, “and so when you stamp it – or any textured substrate – you are trying to get a level foil stamp. With any substrate that has a lot of hills and valleys, I would try and stay away from it, only because you are not going to get a consistent look. The higher portions are going to look great, but on the lower portions the foil is going to easily come off because it is not completely foil stamped in the valley area of the substrate.”

        “In reference to those valleys,” said Unger, “with certain linen stocks, I’ve seen them be inconsistent. You really have to smash them pretty hard to bring the top layer to a flat level when flat stamping. You still get to see that texture in the sheet.” Unger also noted that paper stock is dramatically affected by the environment. The relative humidity of a paper stock, for example, starts at a certain level in the pulp factory, but depending on its transport, where the rolls of paper are stored and sheeted, and the finisher’s in-house climate control, the humidity level might change radically and repeatedly. Maintaining a consistent environment for paper stock leads to a better result.

        In Leyrer’s experience, “Every time somebody hands me a stock that feels velvety, like soft touch, I kind of shiver a little bit.” His company has had bad experiences with some stocks that were just not right for the job. “With a stock like Neenah’s Touche®, you can’t really foil stamp with a combo die or do a foil emboss on it; it doesn’t work very well,” stated Leyrer. “But you can flat stamp it and then emboss it and it works beautifully.” 

        There are certain cover stocks, especially those that have a leather-type look, that may obtain plasticizers that can cause problems with the foil a few months after the foil stamping. “We had real challenges getting foil to lay down on a cover stock, and we thought we finally got it working,” explained Leyrer. “But three months later, when we looked back at the product, the foil had bled out – the pigment had bled out into the materials.”

        Neenah’s Touche® paper stock is easily foil stampable if the correct foil and makeready are used. Testing always is recommended before beginning the job.

        Hurley agreed that Touche® can be a tough substrate to work with, but it is foil stampable with the right foil and makeready. “Another stock like Touche® is Plike®, which has a plastic-like surface and can create challenges with foil,” stated Hurley. “We also have seen some of the translucent stocks be problematic with embossing and foil stamping.” 

        It is important for foil stampers to stay abreast of new stock offerings and novel ways to use traditional stocks. Communicate with vendors and suppliers to learn about their products’ strengths and weaknesses. Then communicate with printers so that they understand the possibilities and limitations of the stocks so they provide complete descriptions of materials they are supplying for finishing. In addition, avoiding difficult stocks when possible also can help a foil stamping job go smoothly. 

        Lastly, the best advice for both paper stocks and coatings is to test all processes before the final production run. Of course, this is not always possible, but when time allows, testing first can save an enormous number of headaches down the road.  

        This article was based on a panel presentation – “Working Through Challenges with Today’s Paper Stocks and Coatings,” – which was part of FSEA’s Online Spring Summit in the summer of 2021. Thank you to panel members Greg Faddis, Universal Engraving, Inc.; Sean Hurley, MCD, Incorporated; Dave Leyrer, SunDance and Derrick Unger, BOBST. 

        Extreme Branding – Innovating a More Personal Future

        September 9, 2021

        By Christine Yardley, Print Panther

        It’s hard to imagine a post-pandemic world, but history proves innovation and creativity prevail during times of crisis. The print industry is no exception to this. From direct mail to packaging, the future has changed. Tactile, meaningful and impactful print will be a clear winner coming out of a digitally saturated period of history. We all want to touch again and that will keep embellished print at the forefront.

        Christine Yardley took extreme branding and her love for foil to a new level with her dress, skirt and boa made of MGI Matte Gold and Crown Roll Leaf Holographic Gold and Silver Foil. Kudos to Cary Mann and Jeff Yardley for art direction and creation. Photography: Jenn Grachow. The boa was a labor of love that took 10+ hours to stitch together. All foil used was remnants. No new rolls were harmed!

        Everyone recognizes it. Brands have become dislocated from their consumers or customers. COVID-19 has exacerbated this. Everyone talks of the online experience, but what is the physical experience? What really is an online experience? 

        More importantly, has the perception of an online presence become so important that the people who create the connections between the brands and their customers forgotten how to make it physical? Have we forgotten how to create a physical experience? 

        Remember the days of shelf wobblers? Most likely many of you do not, but brands took a physical presence in stores to reach out to their existing and potential customers. They attempted to talk to them through a clever physical call out. We’ve come a long way – or have we? Is simply clicking on a button on a phone or laptop the same thing? Is a brand’s message delivered in a “pop up” or website within a website creating the experience most brands would seek? For most luxury brands, the answer would be a resounding no. They want every touchpoint with their customers to ooze the presence of their brand and the specialness of their customers. But what about more everyday brands?

        For them, the truth is – in many cases – they are becoming disintermediated from their customers, (i.e., they exist on other brands platforms). They now work overtime on their relationships with their customers/consumers. But how to get personal?

        For a lot of brands, getting something physical into the hands of their customers may not be feasible ahead of the customer receiving their product. But for many brands, a touch, feel and smell message can make the difference between a converted buyer, employee or even a possible investor and an unengaged consumer. 

        We know sensorial experience matters. It is why the Grand Hyatt hotels spray their reception areas and rooms with a particular fragrance. And let’s face it – we all have lost the sensorial experience we once enjoyed in these COVID-19 times. But that means it is more important than ever to offer something physical, tangible and, above all, sensorial.

        The question for our industry is: Do brands and the people who serve them in creating their customers’ relationships understand what we can do? Opening a printed, laminated, foiled, varnished and personalized physical message can be so powerful – but do the brand managers and agencies that serve them understand what new potential exists?

        As an industry, we need to rise to this challenge. We have the opportunity to legitimately help brands connect with their customers and have their customers feel special and cared for by the brands they choose, but we must show them the way. 

        Extreme-Digital-GuidebookI encourage my fellow embellishers in the industry to create enticing samples of what your capabilities are and what is possible with foil, specialty UV coatings, laminates and more. You can see a dramatic example of this in the production of the Konica Minolta/MGI Extreme Digital Guide that we produced in 2020 that won Best of Show Honorable Mention in the FSEA Gold Leaf Awards. More of this type of work is what we need to showcase our capabilities. 

        Let us not get stuck in the now, but think about the way in which we can innovate our own industry to make brands personal. We have the technology like never before and we have to embrace it. Above all, we need to make the brand managers, and the people who help promote those brands, understand what a difference these innovations can make.  

        Industry Influencer: Mickey Fortune

        September 9, 2021

        PostPress

        RadTech International North America’s mission is to promote the use and development of ultraviolet (UV) and electron beam (EB) processing as an industrial technique, offering energy savings, elimination of pollution, greater productivity, higher yields and the opportunity for improved, new or unique products. The association for UV and EB technologies recently promoted Mickey Fortune to associate executive director, education and outreach. Fortune has been with RadTech for nearly 20 years, spearheading a number of important new opportunities and initiatives, while overseeing RadTech conferences and educational programming.

        Fortune spoke with PostPress to discuss his time in the industry, educational programs he’s involved with and challenges RadTech has encountered as a result of the pandemic.

        How did you get your start with RadTech International North America and the industry?

        I began in my early 20’s at a concert promotions company in the DC/Baltimore area handling all the grassroots marketing for club shows and outdoor music festivals. It was a great job, but you get burned out quickly because the hours were insane. When I left that company, I took a position in the association business as a membership marketing manager at an aviation maintenance association. The people on staff were nice, but the association moved too slow for me. It took months to get projects off the ground, so I started looking around for something new, leading me to RadTech. I interviewed with Gary Cohen for an admin/support position at RadTech and 20 years later, I’m still working with Gary, but now in a larger role.

        What educational programs does RadTech offer for UV and EB curing technologies?

        We feel like everything we do is educational at RadTech as our mission is to educate potential and current users about the many benefits of using UV and EB curing technology, while supporting our members as they develop new products and enter new markets. Some of our main educational products over the past few years have included webinars (especially over the past year and a half), conferences, website updates, health and safety posters, 10-minute email courses and a multi-module health and safety video series we developed especially for our membership.

        How do you see the industries involved with UV, UV LED and EB curing embracing global trends such as the circular economy and sustainability demands from brand owners and consumers?

        Our members have worked hard to fully embrace sustainability demands from brand owners and consumers, while participating in the circular economy. The challenge always has been the additional cost required to develop and introduce sustainable materials. UV and EB curing always have been sustainable processes from an energy-use perspective, but lately our members have been super focused with end-of-life considerations for products that contain UV- and EB-curable technology. For instance, the recyclability and compostability of food packaging or other paper and plastic products that have UV and EB curable inks, coatings, labels, etc., are receiving extra attention. 

        While brand owners and consumers demand sustainable products, I am concerned that all the adjacent industries still struggle with what sustainable means. Also, not all recycling plants have the proper technology to accommodate the de-inking of food packaging, which presents a problem that should be rectified by the recycling and waste management infrastructure to really allow for proper recycling of all packages.

        What trends are emerging in UV/EB curing that will influence the future of print, packaging and related industries?

        In addition to sustainability, we will continue to see growth in the use of UV-curable resins for 3D printing and additive manufacturing applications. We recently had a webinar with Ford Motor Company where the company outlined all of the various ways it plans to use photopolymer-driven additive manufacturing in the coming years. From sneakers to football helmets, this highly adaptive technology will continue to forge ahead into new markets, and UV- and EB-curable technology will be there to enable creativity and innovation. Personally, I would be interested to see how the future of home delivery for groceries and other items affects packaging development. I would assume brand owners would be looking for inks and coatings with enhanced durability properties for longer stays in warehouses prior to shipping to a consumer.

        Which markets and verticals are growing their use of UV and EB curing? What is influencing that growth?

        As I’ve mentioned previously, 3D printing and additive manufacturing will continue to grow at an unprecedented rate, especially as material properties improve toward production-ready parts to serve unique, localized markets with bespoke needs. I also believe that because of the updated report released by the United Nations on climate change, there will be an even stronger push toward greenhouse gas emissions reduction and sustainable solutions. UV/EB technologies always have been a part of the greenhouse gas reduction solution and will play a large part across all manufacturing channels as we work to meet reduction goals.

        What are the biggest challenges the UV/EB curing industry faces? How should the industry respond to successfully grow and thrive?

        Over the past year, we saw several supply chain shocks across the industry, which will continue to persist as long as COVID-19 persists. Even before that, we saw difficulties in obtaining a variety of chemicals and materials because of other supply chain issues. In addition, we struggle with a variety of regulatory agencies that are slow to approve new materials, which stifles the growth and innovation necessary to offer more sustainable products to brand owners and consumers. Looking toward the future, the key to successful growth is in new materials, developed in a more distributed fashion to mitigate supply chain issues, while also being able to better support and serve local users and developing markets.

        What are your predictions for the UV/EB curing industry in the next five to 10 years?

        UV/EB curing technology always has been a responsive and flexible technology, enabling and supporting new markets. In the next five to 10 years, we will continue to see growth in UV/EB materials to support emerging market needs, including a continued drive for sustainable products that offer anti-microbial properties.

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