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      PostPress

      PostPress

      Print Decorating, Binding and Finishing

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        Enews November 2024

        Announcing Stock & Roll Innovation Available to US Printers

        October 24, 2024

        Press release submitted on behalf of Stock & Roll

        Stock & Roll, Paris, France, announced a product to improve productivity and ergonomics with innovative storage & handling solutions available to US printers. Once out of their packaging, finding space and handling rolls often becomes a headache. Dealing with various roll sizes, weight, clutter and lack of protection for these rolls often complicate their handling, especially when switching between different medias.

        Close observation of different working methods in digital print workshops worldwide led the French company Stock & Roll to rethink and develop smart solutions. Key words for these optimal solutions are “Ergonomics and Productivity.”

        Unlike many other roll storage systems which are bulky, heavy to move, unpractical and not ergonomic, Stock and Roll systems offer a complete solution to storing and transporting large-format rolls. Stock & Roll are both compact and mobile. Thanks to the patented reel holding system, you are guaranteed a safe environment in your workshop.
        With Stock & Roll, your rolls remain clean and protected, stored better, and simply easier to handle, which allows you to increase productivity while printing.

        S&R Standard Features:
        – Adaptable: Designed for 2″ and 3″ cores
        – Material Identification: Magnets for fast and easy labeling
        – Mobile: 6 x high-performance wheels
        – Compact: Only 23.6” footprint
        – Reliable: Excellent weight/resistance ratio
        – Simple: single-handed securing system
        – Safe: Patented holding system for 6 rolls or more with splitters

        JOHN S. Luxe Auto Concepts Shreveport (USA) “Luxe Auto Concepts isn’t your average sign or wrap shop. We are constantly pushing the envelope with vinyl products in the automotive space and have even invented our own vinyl film LightWrap. We use many different types of vinyl in our various products, and the stations for different manufacturing steps are spread out and sometimes in different rooms. The Stock & Roll units have increased our efficiency by allowing the vinyl to be moved from station to station with better tracking and less physical work for the employee. We replaced a few wall units that held the vinyl horizontally with the Stock & Wall units, and the simple fact that there isn’t a dowel rod to remove from the vinyl has been a huge improvement. The only thing I wish is that I had more of them!” Stacey FONAS: PRINTBEAR DBA STICKERMULE (USA) “The Stock&Roll turns the difficult task of moving heavy, unwieldy rolls of media into an easy task that no one dreads anymore. Even with one roll, the unit is very sturdy and doesn’t tip over. Great product ! Rob . H CSI Alexandria (USA) “The stock and roll products are well-engineered and well thought-out. I’m not sure why a simple, easy-to-use product like this isn’t available here in the US, but I’m glad they were able to ship to us. Moving rolls around the shop has never been easier!“

        You may learn more about Stock and Roll by viewing our multilingual website at: stock-and-roll.com) or by contacting Mickaël Morel directly via e-mail at mickael.morel@stock-and-roll.fr.

        Book Automation Introduces Fully Automated Perfect Binding Line

        October 23, 2024

        Press release submitted on behalf of Book Automation

        Book Automation, New Milford, Connecticut, has introduced its fully automated perfect binding line, a cutting-edge solution that is transforming the landscape of book production. This innovative system combines three automated book-finishing machines to create a seamless, efficient process for producing high-quality, perfect-bound books.

        Key Features:
        ? Automation: the line offers highly automated bookbinding features, significantly streamlining the process by reducing manual labor and minimizing the risk of errors.
        ? Versatile binding options: Whether you are producing softcover or hardcover books, this system offers the possibility to process the widest range of book formats.
        ? Enhanced productivity: With increased automation, the perfect binding line improves production speed and efficiency, making it an ideal solution for both digital and traditional print environments.

        Watch the video demonstration to see how this innovative binding system works! For more information, visit www.meccanotecnicagroup.com/book-automation.

        A Viewpoint on Folder-Gluers – Yesterday and Today

        September 16, 2024

        By Jeff Wilcox, Independent Trainer, Finishing Industry

        Fifty years ago, I started a journey into the field of the printing and converting industry. I found it fascinating to watch the machines that were folding paper cartons. The sound coming from those machines while in production was music to my ears. I decided that this was something that I would like to do. When I began my training to become a “machine setter” on a folder-gluer, I quickly learned that it was not as easy as it looked. I was not provided much training with my first job, and I was forced to “figure it out” on my own for setting up new folding/gluing jobs. I noticed that on any given folder-gluer machine, when a change of shift happened, a change of set-up often would follow. Each folder-gluer operator would have his or her own special tricks to get a job running more quickly. Sometimes the trick would work, and I would put it into my notebook for future use, and other times the operator spent time fixing something that was not broken.

        I developed an interest in learning how to set the machines up as quickly as I could and how to run them as fast as possible. Once I established myself as a skilled folder-gluer operator, I had opportunities to gain experience on several different folder-gluer machines, from many different OEMs, over the years. I noted the separate ways to do the set-ups on each of them. The carton styles were the same, but the tooling used on the different machines looked different and the set-up procedure was different on each as well. I remember when I first started as an operator, I had to use a hand crank to move the machines carriers to various positions for the varying carton and box styles and sizes. Using a hand crank to move the carriers reminded me of an old “Model T“ car. This process was not entirely accurate. Set-ups could take a long time. I began to understand why my fellow operators told me to figure it out on my own. There was no established standard operating practice. Each job, even repeat jobs, could be a new and different set-up.

        Today, folding/gluing machines have a much more advanced method of set-up and operation. The addition of motorized carriers, instead of hand cranks to position the carriers, has been a huge advancement that allows for far greater accuracy and job repeatability. Having the opportunity to use a digital scale that is built into the side of the machine at each carrier location as referenced when positioning each carrier was a significant improvement. This cut the time for set-up considerably. The elimination of the hand crank was well timed and very welcomed. Setting up a job on a folder-gluer with motorized carriers can be a straightforward process, and this process generally performs very well.

        In addition to the use of motorized carriers, today’s folder-gluers are equipped with industrial computers to help with job set-up changes and establish standard set-up practices. An operator can enter the dimensions of a particular carton style and the folder-gluer will use those dimensions to automatically move the carriers for the set-up of the carton. This works great and saves an enormous amount of time during set-up, although, in many cases, the operator still must make slight changes to the carton style and then set-up the feed section and the delivery section for each carton style, among other refinements to the set-up. Having an experienced folder-gluer operator still is very important, even with automation and computer technology.

        The advancements to folding/gluing machines today are incredible. The amount of production and running speeds are amazing. The folder-gluers now are capable of more inline processes, such as turning the carton blank 90 degrees like a “right angle machine” but doing it in a straight line through the machine; producing cartons with a front fold, such as an automatic lock-bottom style without the use of mechanical lifting devices; inline cellophane window application and label attachment systems that can be added to the folder-gluer and used as needed. In addition, glue application systems have evolved and now are multi-functional glue applications and inspection systems, that require a skill set of their own.

        The newest folder-gluers on the market have even more advanced automation for set-up and production. The automation still requires the operator to enter the dimensions of the carton blank into the computer. However, this process now is more advanced and there are more carton styles to call up in the computer system, with added options to control or tie into the set-ups of the aforementioned ancillary processes.

        With the added features and convenience of the new machines, the cost of the more advanced folder-gluers has risen. However, users must balance the savings in set-up times and increased production rates, which can offset a great deal of these costs. I recommend that those in the market for a new folder-gluer carefully assess the automation features and software and be sure to check with other users on how well it has performed. The folder-gluer should have the ability to store past set-ups, including special set-ups that can cause frustration for the operator. There are many OEMs in the marketplace today and it is important for companies to do their homework before purchasing a machine. It also is recommended to check the warranty periods of the machine. I have seen a fluctuation from different manufacturers with what warranties are being offered. There are machines on the market today where the tooling for the different carton styles stays on the machine and the carriers that the tooling attaches to are lifted and scuttled out of the way when they are not needed – so there are no worries the tooling will be damaged with making a changeover to a different style. I have found this extremely useful, especially for newer operators.

        There are many new and inexperienced people becoming folder-gluer operators. It is far better to train a person on a new automated folder-gluer just by the mere fact that the machine does most of the set-up work and new operators do not have to figure it out on their own. If an investment in new folder-gluer machinery is called for, one should consider as much automation and computerization as possible. It will be well worth the investment.

        Jeff Wilcox has over 50 years in the finishing industry and now is “semi-retired” but still in the industry working independently as an operator trainer. He can be reached by email at jsw7355@gmail.com.

        The Bill of Rights Institute Establishes the Power of the Printed Word Initiative

        September 16, 2024

        By Cori Watkins, writer, PostPress

        The Bill of Rights Institute (BRI), according to the institute’s website, was founded in September of 1999 in Arlington, Virginia, is a 501(c)(3) non-profit, nonpartisan, educational organization that teaches civics and equips students and teachers to live the ideals of a free and just society. The materials and programs provided by the BRI encompass American history, government and civics. All resources and programs are rooted in the principles of the Founding documents, including the Declaration of Independence and the US Constitution. BRI offers a variety of programs, resources and scholarship opportunities for middle and high school students.

        One such program inaugurated by the BRI is The Power of the Printed Word. The Power of the Printed Word (POTPW) is a funding and printing initiative to enable the BRI to provide pocket copies of the US Constitution to teachers and students nationwide. Through the POTPW campaign, Bill of Rights Institute Director of Corporate Relations Justin Goldstein, a longtime printing and graphic finishing industry veteran, asks printing, binding and graphic finishing companies to donate their time, talent and services to ensure students in their states can have their own pocket constitutions. These pocket constitutions are valuable teaching tools that give students access to primary sources, including the Declaration of Independence, the Constitution and the Bill of Rights. The BRI’s pocket constitutions are in high demand among history, government and civics teachers.

        Recently, two companies in Ohio rose to the challenge to help provide pocket constitutions to schools in their state. Students across the state of Ohio will have their own copies of America’s founding documents, thanks to the generosity of these two businesses.

        Group of students holding donated pocket constitutions.

        Cleveland-based Foote Printing and BindTech, which operates a plant in Macedonia, Ohio, have donated more than 13,500 pocket-sized constitutions for use in Ohio classrooms. The companies donated paper, printing, binding and finishing services as part of BRI’s The Power of the Printed Word campaign.

        “I believe a good understanding of the United States Constitution is paramount for creating the civic-minded leaders the US needs now and in the future,” said Foote Printing Co-Owner Michael Duhr.

        “BindTech is honored to partner with the Bill of Rights Institute and Foote Printing on The Power of the Printed Word initiative,” said John Helline, CEO of BindTech. “We are happy to support BRI’s vital work providing educators with the classroom resources to help students establish a strong foundation in US history, civics and our founding principles.”

        “Through this collaboration we aim to foster a deeper commitment to our constitutional democracy among the next generation,” Helline continued. “The printed word holds immense power to educate and enlighten, and BindTech is honored to harness that power alongside BRI for such a worthy cause.”

        Goldstein said he was honored but not surprised that Foote Printing and BindTech offered their services to benefit Ohio kids.

        “One of the first things you learn about the printing and graphic finishing industries is that these companies are deeply committed to the communities in which they operate,” he said. “We are incredibly grateful that BindTech and Foote Printing stepped up for Ohio students, and we can’t wait to distribute these pocket constitutions throughout the Buckeye State.”

        Because of generous contributions from supporters like Foote Printing and BindTech, all of BRI’s resources are provided free to teachers, students and the general public. As stated on the institute’s website, BRI aspires to bring resources and knowledge to all US schools to ensure social studies educators are better equipped for educating young minds about the Founding and the Constitution. Since its beginning in 1999, BRI has reached five million students and over 50,000 teachers and has increased knowledge of the constitution, all the while inspiring a renewed commitment to protecting the liberties that Americans enjoy.

        The BRI is calling all printing companies, binderies and suppliers to help support this inspirational campaign to get pocket constitutions to students.

        To learn more about The Power of the Printed Word campaign, visit https://billofrightsinstitute.org/in-kind-donations. For more information on the Bill of Rights Institute, visit https://billofrightsinstitute.org/.

        Mitigate Risks with a Crisis Plan

        September 16, 2024

        By Shelly Otenbaker, president, WayPoint Marketing Communications

        “An ounce of prevention is worth a pound of cure.” Many are aware of this phrase, but few follow it. In manufacturing, taking small, proactive steps to prevent a problem is far more effective and less costly than dealing with the consequences once the problem occurs – especially when managing a crisis.

        A business crisis is a situation that negatively impacts customers, employees and/or a company’s reputation. They come in all shapes and sizes, including organizational (e.g., acquisitions, cybersecurity, reorganizations), natural disasters, accidents and work stoppages.

        The best way to mitigate the risk and minimize the negative impact of a crisis is to be prepared. Many manufacturers have people in environmental, health and safety roles who have developed a plan for the facility to manage a crisis, but few have established a communication plan.

        A crisis communication plan helps ensure clear and consistent messages are conveyed during times of uncertainty or emergency. A well-structured plan helps to manage information flow, minimizing misinformation and reducing panic. It outlines the roles and responsibilities of key personnel, ensuring everyone knows their tasks and can swiftly act. This preparation helps maintain trust and credibility with stakeholders, including employees, customers, investors and the public.

        Developing a crisis communication plan does not have to be overly complicated. But it does need to be a living plan that adjusts as the business changes, and it must define processes and action steps. Here are a few steps companies can take when developing an effective crisis communication plan.

        Identify the Team

        It is important to identify the employees that will support the plan because this will be the team responsible for managing and communicating during a crisis. When developing a team, think about the entire organization and the people who could be impacted by a crisis. It should include facility people – EHS, HR, plant leadership – as well as communications, legal and, potentially, the business owner.

        If a company has multiple facilities, the team may need to expand to a head of the region or the corporate team. Having a pre-identified and trained team ensures all members know their roles and will help improve response time and effectiveness.

        Create a Response Protocol

        The response protocol is a step-by-step guide to guide the organization through a crisis and should contain several key tools.

        First, the crisis team should brainstorm the type of crises the organization could face. This should be realistic but include scenarios that are not highly likely – before 2020, it is doubtful an organization had a pandemic in its crisis plan.

        Additionally, the team should create crisis levels and the criteria that define each level. For example:

        • Level 1 – controlled, minimal impact on employees or business, no injuries
        • Level 2 – temporary, confined to facility, minor injury
        • Level 3 – significant business impact, multiple or severe injury, community impact
        • Level 4 – significant business impact (e.g., multiple facilities), death, regional impact

        The levels should include general categories, align specifically to the business, cover all facets of the organization and increase in severity.

        The next important tool is an incident report or some sort of mechanism to collect important data related to the crisis, such as what happened or is happening, who is involved and impacted, whether it’s an isolated/one-time incident or ongoing and any details related to the situation. Having access to correct information will be critical to an organization’s crisis response team’s ability to make informed decisions.

        Next, an organization must define how to respond to different types of crises. An organization should ask: How will communication happen? Who initiates it and when does it start? What are the appropriate action steps based on the crisis levels and timing – immediate, first 12 hours, 24 hours and beyond? What communication tools will be used and what are the expected milestones?

        Develop Communication Materials

        During a crisis, every second counts so it is helpful to have materials or templates created and easily accessible to be utilized by the crisis team as needed.

        • Key messages: Predefined messages about what the company does, what makes it unique and its values and priorities.
        • Facility statistics: Information about all facilities – size, number of employees, products produced, etc.
        • Scenario-specific messaging: Established messaging targeted at high-priority stakeholders (e.g., employees, customers) for specific scenarios that could occur within the facility.
        • Contact lists: Create a list of names, emails and phone numbers for key stakeholders – employees (and emergency contacts), customers, emergency services and local media outlets.
        • Spokespeople: Identify and train a small group of people who are tasked to communicate with employees, customers and media during a crisis.
        • Communication tools: Identify and prepare tools that will be utilized to communicate during a crisis. Remember crisis teams may not always be able to utilize their facilities or traditional communication tools for all crises (e.g., loss of power, cell service).

        Practice Makes Perfect

        Although there is no perfect outcome when it comes to a crisis, companies regularly should conduct drills and simulation exercises to test the effectiveness of their crisis communication plan. Creating different scenarios and running through them allows a team to practice roles and refine the plan based on lessons learned.

        Finally, a crisis communication plan should be dynamic and responsive to changes in the organization and its environment. Regularly review and update the plan to reflect new employees, risks, stakeholders and communication technologies.

        A crisis communication plan can significantly impact the overall outcome of a crisis. Anyone who has endured a crisis without a plan will share that it often can be chaotic and extremely stressful.

        By having predetermined strategies and communication channels, organizations can address concerns, provide necessary updates and demonstrate control over the situation. This proactive approach not only protects the organization’s reputation but also reassures stakeholders the organization is competent and prepared to handle adverse situations.

        Shelly Otenbaker is the president of WayPoint Marketing Communications, a leading business-to-business marketing communications agency focused on helping manufacturers attract and retain talent and acquire new business. The company specializes in building customized, strategic programs tailored to meet the unique needs of each client.

        More information: www.waypointmc.com

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