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      PostPress

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      Print Decorating, Binding and Finishing

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        Industry Trends

        Making Print Perform

        September 4, 2015

        by Hal Hinderliter, Hal Hinderliter Consulting Services
        Customer Perception of Value-Added Enhancements

        The ability to obtain information from a screen is driving massive changes in how print is purchased and distributed. The effects have been profound, but not all forms of print have been impacted equally. While some types of printing companies have suffered rapid attrition of their client base, others have maintained or expanded their billings.

        Research published by the Print Industries Market Information and Research Organization (PRIMIR) indicates that the printing industry’s output is splitting into two categories: products whose functions easily can be digitized and print that performs a necessary function not easily replicated on a computer screen. PRIMIR’s study, Value-Added Printing & Finishing for Improved Profitability, supports the premise first published by Dr. Ronnie Davis and Ed Gleeson from the Printing Industries of America, which established three categories of Print by Intended Function: (1) print that informs, (2) print that provides packaging logistics and (3) print used for marketing/promotional purposes. The Value-Added study collapsed the second and third categories, leading to two: print that informs and print that performs.

        The principal investigator for PRIMIR’s study was Hal Hinderliter (your author), assisted by the data gathered from a detailed survey. The survey pool’s 577 respondents included print buyers as well as printers and trade shops. Many FSEA members participated in the survey, helping to assure an accurate picture of a robust marketplace. Beyond the quantitative survey data, in-depth interviews were conducted with dozens of suppliers and vendors; before its publication, the study’s conclusions were corroborated by a panel of experts.

        The high-level takeaway from PRIMIR’s Value-Added study is easy to see, yet seldom discussed. Anyone with an eye on the printing industry can detect how digital media’s immediacy and low distribution costs have decimated the use of text-heavy “data dump” print applications – phone books, provider directories, user manuals and many other forms of print that informs have all but disappeared.

        Print that performs a market-driven purpose needs to outperform the benefits of an electronic alternative, such as viewing on a computer, tablet or smartphone. These print applications likely are to enjoy exceptional capabilities or eye-grabbing appeal thanks to value-added enhancements. Examples of print that performs include packaging, labels, product safety guides, security printing or the persuasive messaging of direct mail and marketing materials.

        The takeaway? Print that merely informs is less likely to be enhanced via value-added processes. As a result, these applications become more susceptible to digital replacement, as the distribution of basic information moves to the Internet. In contrast, this study revealed that sales have remained stable for applications that perform a market-driven purpose (typically, to sell something) and that revenue from these enhanced products has maintained print’s traditional GDP-tracking growth pattern.

        But, to what extent does the “eye candy” of value-added enhancements – such as foil stamping, diecutting and embossing, but also less traditional upgrades including special effect coatings, metallic process color systems, taggant inks and stainless steel stitching – motivate print buyers to ask for them? “Capture end-user interest” was the most commonly-cited justification, but print buyers and brand owners were nearly as likely to choose “improve quality of printed product,” with “essential component of a specific printed application” not far behind.

        Print buyers noted reliance on their print service provider when it came to exploring new print and finishing options; fortunately for them, many printshops constantly are on the lookout to broaden their offerings. A case in point would be Rider Dickerson, a Chicago-area commercial printer and marketing services provider offering sheetfed, web and digital printing, along with mailing and fulfillment services. The company attracted attention by offering a special MTE laminated paper to its clients. The lamination was developed by trade bindery Chicago Laminating, which then made Rider Dickerson aware of the laminate’s special attributes. Normal offset inks take on a metallic appearance when printed on top of the MTE laminate. After in-house testing, Rider Dickerson brought this value-added enhancement to the attention of its clients.

        “We went through all our due diligence in testing it out. It’s given us the opportunity to present this option to clients when it’s appropriate,” said Dean Petrulakis, senior vice president business development at Rider Dickerson. “In one case, it turned into a really, really big order. The customer went from paying about four cents a piece to 12 cents a piece on this project, and had no problem doing it, because the customer loved the effect that the laminate gave it. It’s things like that – we’re upselling, we’re definitely getting increased revenue. We’re still creating the awareness, we’re continuously exposing our customers to it every chance we can.”

        One key factor affecting the future growth of any value-added enhancement is the extent to which customers judge it to be cost-effective. Fortunately, print buyers and brand owners viewed all 23 processes included in the Value-Added study as providing benefits that outstripped the additional production costs. Topping the list was scented coatings, a process with very low barriers to entry and a broad supplier base. Interestingly, the enhancements that print buyers and brand owners named as most cost-effective were all processes with low barriers to entry, including computer-controlled spot gluing, UV- and EB-curable inks and the use of specialty stocks (as portrayed in the Rider Dickinson case). These options were followed by a cluster of coatings: UV- and EV-curable coatings, special effect coatings and tactile/dimensional finishes.

        Shifting consumption patterns are forcing changes in the popularity of value-added options. The PRIMIR study identified three items as “fastest-growing” from among its list of enhancements, with the top spot going to an emerging technology known as spectral database systems. Only of interest to those shops that generate printed output, spectral database systems include the use of a spectrophotometer and an online database of substrates to specify desired spot color appearance (instead of relying on physical swatch books) – systems include PantoneLIVE and Esko’s Color Engine. Second-fastest growth was predicted for computer-controlled spot gluing, small “fugitive glue” pumps that can be used on a folder or at the delivery end of a press; and third place went to metallic process color systems, which provide a controlled method for printing (digital or analog) on top of a metallic ink or substrate – vendors include Color-Logic and MetalFX.

        Print products that utilize value-added enhancements are likely to be more resistant to digital conversion (replacement by electronic media), but potential threats still remain. The use of enhancements must coexist with the ongoing struggle to reduce time-to-market; production bottlenecks will dampen enthusiasm, not only for the problematic process, but for value-added processes in general. Other worries include communication between print shops and their outsourcing partners, downward pressure on print budgets and the concern that a particular value-added process might go out of style. The greatest threat of all, however, may be that print buyers will fail to understand the return on investment provided by the value-added enhancements they’ve purchased.

        This study’s quantitative and qualitative data both point to a continued stable climate for value-added print and finishing, as opposed to dramatic declines in “print that informs.” Key to this stability is the ability of value-added enhancements to convert commoditized run-of-the-mill process color printing into an effective and compelling communication tool. Print buyers and brand managers project modest growth in their use of value-added enhancements, and both print service providers (PSPs) and trade service providers (TSPs) are optimistic about future sales growth.

        What’s the hot take? Print that performs is alive and well! Monochrome and commodity CMYK printing increasingly will be targets for digital replacement, but value-added print provides additional benefits that buyers and brand owners say are difficult or impossible to replace electronically. However, print and finishing suppliers must do more to make uninitiated customers aware of new ways to improve print’s effectiveness. Material and equipment vendors can help printers evangelize the benefits of value-added print and finishing. Marketing investments desperately are needed – not only to inform customers of new or underutilized options, but also to build marketing campaigns for the printers and trade shops themselves. PSPs and TSPs need to “walk the walk” by proving the value of these value-added enhancements in their own marketing campaigns. Rather than acting as order-takers, service providers must become more proactive by suggesting solutions that will improve the effectiveness of their customers’ products.

        Suppliers of value-added enhancements should rejoice. For decades, providers of print and finishing services have sought to redirect buyers’ fixation on “price per unit” toward a discussion of the superior return on investment that comes from value-added processes. That time is finally arriving! As commodity print continues to shrink, look for the print applications that remain to leverage value-added enhancements in order to improve their effectiveness.

        Hal Hinderliter serves the printing and publishing industries through his company, Hal Hinderliter Consulting Services. With more than a decade of on-site problem-solving experience, his consultations help clients to increase profitability, improve quality and select new technology related to graphic arts processes. For more information, visit www.halhinderliter.com.

        Digital Finishing Changing Postpress Paradigms

        September 4, 2015

        by Jen Clark, PostPress
        Steve Bruno, MGI USA national sales manager, shows a poster that was finished with embossed foil 187 microns high on the iFoil and JETvarnish 3D digital enhancement system during the IADD•FSEA Odyssey.

        In the last 30 years, digital printing has grown at a very fast pace. Offset printers – commercial and packaging – became early adopters to digital technology and the optimization it offered. But, after an item was printed, the digital processes came to a stop, and highly skilled employees took on the task of completing time-consuming finishing techniques. From diecutting and creasing to foil stamping and UV inkjet, game-changing technology is starting to shift paradigms in the print finishing world and improve the bottom lines of its users.

        “The biggest influence that digital technology has had on the printing industry is that it has turned what used to be a craft production industry into a service industry and a science,” said Vic Stalam, president of Highcon, Inc. “Today’s printers – the most successful ones at least – have realized that providing great service and responsiveness to their customers is at least as important as the quality of the printed product. Digital technology has meant they can provide the short runs that their customers require – profitably!”

        Kevin Abergel, vice president of marketing and sales at MGI Digital Technology, Melbourne, Florida, agreed. “The impact on the printing industry has been tremendous over the last 10-15 years,” he said. “We believe that the time for digital finishing technology adoption has arrived. The transition to digital finishing is inevitable, simply because the nature of our society and economy is to develop and deploy new technology. For finishers, that “tipping point” of market adoption and conversion is being reached now. MGI foresees steady, long-term growth for digital solutions in the print finishing marketplace.”

        The advantages of integrating a digital finishing platform give businesses the opportunity to offer new services and gain new customers. “This digital process enables flexibility of design and process,” Stalam said. Other benefits include differentiation and efficiency. This means brand owners looking for innovation and differentiation no longer have to restrain their designers’ creativity, which “has been limited by the restrictions imposed by the conventional die,” he said. “Converters and printers will be able to offer a whole new level of time-to-shelf delivery, and consumers will get the high-quality products they need far more rapidly. And, as with any digital technology, the entire process is streamlined to solve the challenges of complicated supply chains and approval cycles.”

        Stalam called finishing the “last frontier of digital,” noting that prepress is all digital. “Digital printing is growing exponentially, but finishing has remained stubbornly analog,” he said. “Digital finishing is not just about taking the way we do finishing today and digitizing it. The real value is using the features that will bring value to our customers. We will help them sell more and basically grow their business. Our job is to help our customers make money.”

        Aside from the different technical approaches between offset and digital equipment, there have been two main areas where digital print finishing technology is making a difference: operational cost and business communication value, Abergel noted. “The operational cost changes are enormous,” he said. “Turnaround times dramatically are accelerated, and per-job costs significantly are decreased. Additionally, since the preparation and cleanup requirements for digital finishing systems are so minimal, there is a tremendous advantage from an operational management and workshop environment perspective. Digital technologies are faster, safer, cleaner and more cost-effective solutions than traditional analog methodologies for the growing short- and medium-run market segments.”

        As for business communication value, Abergel said the influence of digital finishing is just beginning to be felt. “VDF (variable data finishing) and FOD (finish on demand) express the revolutionary changes that digital is bringing to the industry,” he said.

        Technology opens doors for finishers

        The Highcon Euclid II series of digital cutting and creasing machines incorporate Highcon’s patented Digital Adhesive Rule Technology (DART) to produce creases, as well as high-speed laser optics to cut a range of substrates.

        Two relatively new pieces of equipment are moving the print finishing industry into the short- to medium-run market through the use of digital technology – the Highcon Euclid digital cutting and creasing machine and MGI’s iFOIL digital hot foil module.

        Headquartered in Israel, Highcon expanded into the Americas (North America, Canada and South America) in early 2015 after a successful launch of the Highcon Euclid II series of digital cutting and creasing machines at GRAPH EXPO 14. The Euclid incorporates Highcon’s patented Digital Adhesive Rule Technology (DART) to produce creases, as well as high-speed laser optics to cut a range of substrates. This process eliminates the conventional diemaking step. It has been installed at customer sites in the US, Europe, Middle East and Africa.

        “The Highcon Euclid is the first production digital cutting and creasing solution that actually brings the digital into finishing – with no need for a conventional die,” Stalam said. The machine handles carton board from 8-24pt and microflute up to 47pt. It can produce up to 1,500 B1 sheets per hour depending on the crease line length, type of substrate and job complexity. “Jobs are stored on a memory stick, not in a warehouse,” he added.

        Creasing data comes from a DXF file and is sent to the special DART canister, which releases polymer onto a Highcon DART foil in the form of rules that when cured will produce hard, raised lines, Stalam explained. The cutting is done by an array of high-powered CO2 lasers, combined with scanners and advanced optics, which perform the cutting design laid out in the software. The laser can produce etching effects, variable cutouts, perforations (like zipper tears), scoring and numerous other effects. “The Euclid system opens up a lot of opportunities to brand owners, because now they can design creative packages which they could not dream of before due to the limitations of current finishing technologies,” he said.

        The iFOIL module, MGI’s inline complement to the JETvarnish 3D UV spot coater, opens doors to digital embossing and hot foil stamping solutions. The iFOIL makes hot foiling easy since it requires no plates, no dies and no makeready, thus allowing users to produce hot foil stamping and embossing jobs on one to thousands of sheets on the fly, explained Abergel. The JETvarnish 3D can produce up to 5,200 12×18″ pages or 3,000 B2 pages per hour (2D effects) with an input/output capacity of about 4,000 sheets.

        “MGI digital finishing systems have the ability to serve as full-scale production systems for the largest enterprise printing organizations – and to serve as a bridge between the analog past and digital future,” he said. Producing visual elegance and tactile excitement, the JETvarnish 3D and iFOIL module can enhance everything from magazine covers, books, brochures and labels to invitations and packaging. It also takes personalization to the next level because the iFOIL allows for the personalization of embossed hot foil, a never-before-seen finish.

        A benefit of both products is the speed in which a proof can become a finished product. The Euclid produces proofs with the same process as the real production, Stalam said. “Also, the digital technology means that last-minute changes, whether due to errors or design changes, instantly can be implemented in the software. As one of our customers said, ‘Once we get approval, we can be in production within minutes.'”

        Similarly, digital finishing with the iFOIL opens up innovation on the creative side by giving finishers the ability to rapidly offer customers a wide variety of prototype options, a multitude of choices for customizing product brand identity and complete individuality in personalizing output for each unique client. This is what will create new demand and growth for the industry, Abergel said. “The tools of digital finishing – and the ability to generate multiple prototypes immediately before launching production – are giving graphic designers options, ideas, effects and alternatives that they’ve never had access to before,” he said. “Digital finishing is expanding the boundaries of what can be created, produced, customized and personalized. It is opening up the imagination of graphic artists across the industry.”

        Selling digital

        As run lengths continue to decrease, printers and converters face challenges with customer demands for rapid turnaround and highly customized designs. “Every customer has told us run lengths are decreasing every year,” Stalam said. And, while there can be reluctance from those who are wary of the change in process – “they need to rethink the whole supply chain with an emphasis on rapid turnaround and design flexibility and get the most out of the efficiencies.”

        “Our current customers have been the kind of visionary leaders that one would expect to adopt such a new technology,” Stalam said. “They saw the business advantages immediately and have been making huge strides in introducing it to their existing customers, as well as selling the benefits to new prospects. For digital printers, it is an easy concept to grasp as they are already in that on-demand, quick response frame of mind.”

        MGI believes that digital print finishing is the key driver to help generate a renaissance of printing in the 21st century. “We sell digital finishing technology with the concept that enhancing printed output also enhances printing customer relationships and, therefore, profitability,” Abergel said. “Unlike commodity work with low margins, unique print finishing can command high premiums. Furthermore, specialty print effects make print more special to the customer. Printed output becomes more personable, memorable and significant with enhancement. This leads to more repeat sales orders, more referrals and more new job opportunities.”

        While digital finishing can provide reduced operational costs and increased per-job and per-sheet profitability, MGI and Highcon agreed most print finishing companies utilize a balance between analog finishing and digital finishing. “Most craft print finishers will balance the distribution between digital and analog systems based on job requirements, Abergel said.

        Added Stalam: “We definitely see the Euclid working alongside traditional finishing techniques, which are better suited for very long runs with lots of repeats. But, we see a lot of short- and medium-run jobs moving rapidly to the digital finishing arena as the constant demand for market segmentation drives the requirement for frequent changes in design, in customization, seasonal products, etc.”

        Award-winning technologies

        The producers of GRAPH EXPO recently named both companies to its coveted “Must See ‘Ems” list. GRAPH EXPO 15 will take place Sept. 13-16 at McCormick Place South in Chicago, Illinois. The Highcon Euclid II+ and the MGI iFOIL T were chosen in the PostPress and Inline Finishing category. MGI also was recognized for its Meteor DP1000 and DF Pro Integrated Inline Product Suite in the Pressroom: Digital Presses category.

        iFOIL T builds on the technology of the iFOIL module, Abergel said. It is a full-scale production toner foiling system integrated inline with the Meteor DP presses. “This is an entirely new design strategy for enhancing output with foil because the potential variations of the color and reflection are infinite,” he explained. “So, now instead of simply having CMYK production color printing plus one additional color, you have CMYK production with virtually unlimited color and reflection possibilities based on the vast array of color foils available in the marketplace.”

        Of the honor, Stalam said: “The selection of Euclid technology as a Must See ‘Em at GRAPH EXPO reinforces our belief that our technology is ready and will fundamentally change the finishing business.”

        Additionally, the Printing Industries of America (PIA) honored Highcon (Euclid) and MGI (iFOIL) with 2015 InterTech Technology Awards. Since 1978, PIA has recognized ground-breaking technologies that are predicted to have a major impact on the graphic arts and related industries. The judging criteria are based on technological innovation and business value toward advancing the future growth of the entire print industry.

        In announcing Highcon’s award, Mark Bohan, PIA’s vice president of technology and research, noted: “Finishing often is seen as the bottleneck in production. This changes the balance with reduced turnaround time and no money spent on dies. The DART technology was an innovative approach to create crease lines – all in all, it makes short-run conversion of paper, labels, folding cartons and microflute more economical than ever.”

        Bohan said MGI’s iFOIL digital hot foiling system brings foil finishing into the digital era. “The application of variable data finishing (VDF) opens up whole new business opportunities for printers,” he said, noting the judges were particularly impressed with the range of metallic colors and tones, as well as the effects that can be created with the technology.

        Consumer Reading Preferences: Paper or Screen?

        September 4, 2015

        by Two Sides

        A new survey into the preferences of consumers for printed versus digital communications has been published by Two Sides, the global organization created to promote the responsible production, use and sustainability of print and paper. The survey, which was commissioned by Two Sides and undertaken by international research company Toluna, sought the opinions and preferences of UK and US consumers on a number of issues relating to the change from paper-based to digital media.

        Results of the US survey highlighted that 88 percent of respondents indicated that they understood, retained or used information better when they read print on paper compared to lower percentages (64 percent and less) when reading on electronic devices. The same trend was found for reading complicated documents, with 80 percent indicating a clear preference for reading print on paper, and reading on screens showing a much lower preference than print at below 16 percent across all age groups.

        The survey also revealed 81 percent found printed media more relaxing to read, while 62 percent of mobile/smartphone users (rising to 73 percent among the 18-24 year olds) were concerned about how these devices were damaging their health (eye strain, headaches, insomnia). Overall, the survey reported that 81 percent of respondents preferred to read print on paper when given the choice.

        “The results of this US survey will be useful for all those who choose the way in which information is distributed, particularly for advertisers, marketers and educators who need to understand how information is being delivered, received, processed and retained,” explained Phil Riebel, president of Two Sides North America. “While on-screen reading occupies an increasing amount of consumer time, people’s preferences still are for reading print on paper, which they believe to be more informative, less distracting and less harmful to their health. Results also show that many people are concerned about the effects on learning and literacy due to the switch from printed books to digital media in our school system.” The Two Sides survey shows that 68 percent of respondents believe that books are more likely to encourage learning and the development of other skills than using screens, and that 63 percent of respondents worry that children are not going to learn as much without books.

        While acceptance of digital media generally is stronger among younger age groups, there also is a strong preference for print on paper existing across all ages.

        Key findings from the Two Sides US survey

        1. 88 percent of respondents believe that they understand and can retain or use information better when they read print on paper. There were only minor differences between age groups.
        2. When given a choice, 81 percent indicated that they prefer to read print on paper. These percentages drop to 39 percent for screens, laptops and PCs; 30 percent for e-readers and 22 percent for mobiles or smartphones.
        3. 81 percent indicated they are most relaxed when reading print on paper. Age group differences were minor. Mobiles or smartphones are seen as the least relaxing way to read, with only 30 percent preferring this method. Younger age groups indicated that they are more at ease with reading from screens than the over 45 age groups.
        4. 75 percent indicated that they were more relaxed and receptive when reading a magazine in print, compared to 26 percent when reading a magazine on screen. Differences among age groups were minor, with over 73 percent of all age groups preferring to read a magazine in print.
        5. 80 percent stated a clear preference for reading print on paper for complicated materials in contrast to only 13 percent preferring to read complicated materials on a computer screen. Mobiles and smart phones were preferred by only three percent for reading complicated materials. Reading on screens showed a much lower preference than print at below 16 percent across all age groups.
        6. Only 23 percent indicated that they are easily distracted when reading print on paper, whereas electronic media showed higher distraction ranging from 66 percent for mobiles and smartphones to 42 percent for e-readers.
        7. Many respondents print out documents. The main reasons are as follows:
          • 74 percent believe printed documents are easier to read.
          • 55 percent believe printed documents are more secure.
          • 56 percent believe printed documents are better for storage and archiving.
          • 47 percent believe printed documents are less likely to be lost.
        8. 44 percent to 57 percent indicated that they prefer paper bills by mail for their financial services, utilities, telecoms, mobile or smartphone and TV. The over 45 age groups showed a higher preference for paper bills than the under 45 groups.
        9. Advertisements in print are clearly given more attention than their online equivalent, as evidenced by the following:
          • 64 percent pay more attention to advertising when reading magazines in print. 26 percent pay more attention to advertising when reading magazines online.
          • 60 percent pay more attention to advertising when reading newspapers in print. 29 percent pay more attention to advertising when reading newspapers online.
          • 48 percent pay more attention to advertising when reading leaflets received by mail or dropped at the door.
          • 26 percent pay more attention to general online advertising.
        10. There are clear concerns that switching from printed books to digital methods is affecting education, such as the following:
          • 68 percent believe that books are more likely to encourage learning and the development of other skills than using screens.
          • 63 percent worry that children are not going to learn as much without books.
          • 59 percent believe that learning from books is the best way to learn.
          • 58 percent would insist that their children learn from books.
          • 42 percent believe that learning from screens, PCs, tablets, etc. is just as effective as books.

        The full report can be downloaded at www.twosidesna.org.

        Two Sides is an independent, nonprofit organization created to promote the responsible production, use and sustainability of print and paper. Two Sides is active globally in North America, Europe, Australia, South Africa, Brazil and Colombia. Its members span the entire print and paper value chain, including forestry, pulp, paper, inks and chemicals, pre-press, press, finishing, publishing, printing, envelopes and postal operators. For more information about Two Sides North America, please call 855.896.7433, email info@twosidesna.org or visit www.twosidesna.org.  

        Personal Care Packaging Market Headed for Growth

        May 13, 2015

        PostPress

        A new market assessment report from PMMI, The Association for Packaging and Processing Technologies, predicts 5.5 percent annual growth for the global personal care packaging market through 2019. The “Personal Care Market Assessment” also examines global trends, drivers and opportunities from the choice of materials to operations.

        Bottles account for 30 percent of the market and are expected to grow an additional 28 percent through 2019, making them the most commonly used container format in this market. Cartons are catching up, however, showing the greatest growth from 2010-2014 – from 9 to 19 percent of the market. As for materials, plastic is the most popular for personal care packaging, accounting for 61 percent of materials used. PMMI’s study projects plastic will remain dominant, growing 12 percent by 2019.

        Brand owners are seeking ways to reduce waste by using less packaging overall as consumers’ demand for convenience has led to a surge in smaller, more portable packages. Well-developed markets, including North America and Europe, are expected to see slower growth rates in cosmetics than developing markets, such as Asia-Pacific and Latin America. Additional factors driving the personal care market include an expanding focus on sustainability, evolving consumer demands, innovations in machinery and materials, flexible equipment and globalization.

        For more information, visit www.PMMI.org.

         

        New Technologies Target Counterfeiting

        December 13, 2014

        by Anderson & Vreeland

        Anti-counterfeiting innovations and new ways to protect brands from fraud are being developed constantly in labs and research centers around the world to address what’s thought to be a growing threat: product counterfeiting and fraud. But one of the problems is that counterfeiters are sometimes so good at what they do, they can copy any obvious anti-fraud techniques.

        New printing methods that are hidden within an element of a package are becoming more complex and more popular. Last December, the South Dakota Board of Regents announced the formation of a new research center based at the South Dakota School of Mines & Technologies: the Center for Security Printing and Anti-Counterfeiting Technology.

        As reported by The Associated Press, the program was actually the unintended result of research into solar cells. When a graduate student created a QR code using the luminescent solar printing developed in the lab, that’s when the researchers realized the scope of potential applications for what they’d developed:

        “The researchers realized that having a QR code that’s hidden in ambient lighting but is visible with a near-infrared laser would be of great interest to companies looking to protect their brands,” according to the story.

        The center was kicked off with $300,000 in start-up funds from the state. Don’t be surprised if some major companies – the ones targeted by fraudsters – decide to kick in some money of their own to help develop the next generation of anti-counterfeiting technologies. They’re also researching printing codes on pharmaceutical pills in concert with specialists at South Dakota State University.

        In other developments, NanoTech Security recently announced a partnership with ITW Security Division to add NanoTech’s KolourOptik technology to their security products. From the release: “KolourOptik uses advanced nano-structures imprinted on a material’s surface to secure and authenticate products.”

        InkSure Technologies, a company that’s developed a proprietary ink taggant, finished a research project in China late last year that tracked a consumer product along the entire supply chain.

        This new device, developed at the University of Cambridge, uses inkjet printing to print liquid crystal lasers on almost any surface. According to the university, “… Each printed laser can be designed to give out its own unique optical signature. Because lasers can be printed on to all sorts of surfaces – such as plastic, paper, metal and glass – the technique could be used to authenticate a wide range of products.”

        Finally, last year Domino Printing Sciences in the UK announced their new product, BK652, an ink developed for security purposes that dries in less than a second, and is targeted for manufacturing facilities that need to maintain their fast line speeds.

        The EU has been more responsive than the US in requiring highly sensitive product manufacturers, like pharmaceutical companies, to provide security in the form of track and trace methods. But the US won’t be far behind as the problem of counterfeiting grows, so we expect more new products to come on the market that use printing for security.

        Anderson & Vreeland provides customers with a solutions-based approach to business by offering innovative material and technological solutions in the flexographic industry. A nationwide staff of technical representatives is thoroughly knowledgeable about digital imaging and the fine point of flexo. For more information, call 866.282.7697 or visit www.andersonvreeland.com.
        Reprinted with permission from Flexo Daily.

         

        Survey: Print Industry Hiring, Purchases Up

        December 13, 2014

        Despite a slowed economic recovery in the graphic communication sector, responses to recent survey from Semper International, Boston, MA, indicate a positive outlook and improved sales among survey respondents.

        Among the findings, 31 percent of print and graphics industry respondents report making capital investments last quarter. In addition, 71 percent of companies surveyed reported a profitable Q4 and 35 percent reported an increase in revenue over last quarter. In another notable finding, 32 percent of respondents indicated that hiring levels will increase. The last time more than 30 percent of respondents planned to hire was during the first quarter of 2011.

        Dave Regan, CEO Semper International, noted a large number of companies have gone out of business, causing reduced competition for those remaining. “We’re hoping to see this translate to increased pricing power,” he said.

        Survey participants include more than 300 small, medium and large printing companies; both clients and prospects of Semper International. Participants provide data on revenue and hiring as well as estimated outlooks on future trends. Data is requested from a random sample and is not screened. To preserve confidentiality, individual company information is not part of the tabulation. To prevent bias, survey questions – both qualitative and quantitative – are designed by Semper corporate partner Cvent.

        To participate in future surveys, email always@semperllc.com. For more information, visit www.semperllc.com.

         

        Digital Printing Leads to Print Finishing Opportunities

        November 26, 2014

        by Marco Bigianti and Andreas Lanter, Bielomatik-Matti AG
        Anticipated development of the worldwide annual offset and digital printing volume.

        The market for print products is changing. Instead of high volume production runs, smaller volumes tailored to individual consumer requirements are in demand. Due to digital printing, such highly personalized media now is economically feasible.

        The market for traditional printing processes is declining, as a recent survey on the global printing market conducted by the British research institute Smithers Pira concludes. Digital printing, on the other hand, shows growth (Reference Chart 1). By 2018, digital printing equipment will have a 21-percent market share of the global printing market – with a trend of accelerating growth. It clearly comes at the expense of the “classic” processes like web and sheet-fed offset printing, whose market shares are stagnating or decreasing.

        Digital printing is predicted to grow by 26 percent over the next four years (Reference Chart 2). The main driver of this development is the trend to shorter print runs, not only due to new publications in small editions, but also because of “just-in-time” production that only prints the number of copies required or reduces the print job into various smaller volumes.

        According to Canon, in the year 2000, almost 40 percent of print products had volumes of over 10,000 copies. This share is expected to decline to 25 percent in 2020. As a result, more than half of the printing products will be in short runs between one and 2,000 copies; and, in 2010, the short run share already was 48 percent.

        The advertising industry naturally tries to address potential customers’ messages in a manner that is as targeted as possible and without any waste. Instead of sending an impersonal advertisement in accordance with the “one size fits all” principle, the recipient should preferably receive only those messages which are of interest. These interests would be verified through a CRM database. The consumer himself desires – and orders – individual printed products. It starts with a photo book or a calendar, progresses to a printed pillow case as a gift and leads all the way to having the consumer’s own image on the cover of a magazine. The potential is huge. There are no limits to the creativity of agencies and providers of print services.

        Digital printing – what’s next?

        Up-to-date and predicted shares of printing technologies in relation to worldwide print production.

        It is no surprise that digital printing is booming. A growing number of providers of print services are investing in appropriate systems or at least considering doing so. However, it often is overlooked that simply buying a digital press instead of an offset press and pretending that everything else will resolve itself is not enough. On the contrary, if one wants to take the full advantage of digital printing, it is important to consider the complete value creation chain from a digital printing perspective and to coordinate all individual steps according to the design of the final product.

        A proper plan for the print finishing, in particular, often is being ignored, even though this area is very complex and demanding. Should the product be glue-bound? Should a backstitched brochure be developed? Will the final product be wire comb- or spiral wire-bound? Or will the final product be cut, folded and sent as a mailing? Is there anything else that should be labeled or inserted? Should an additional coupon be integrated to tear off? The design of the end product and the necessary processing steps represent a great challenge.

        Another factor to consider is time: As a flexible process, digital printing enables considerable yield increases for the entire process. Current inkjet printing technology offers a speed of up to 250m/min from a roll of paper – without the time-consuming set-up time that one faces in offset printing. This advantage must not be wasted in the downstream process, and inline finishing equipment can meet the potential of digital printing via inline processing without any bottleneck in speed or performance. However, many companies utilize individual machinery or stations for various processing and binding methods. Current systems cannot fulfill the requirements of digital printing because of longer set-up times, various unsynchronized production speeds and equipment-related interruptions or shortfalls in the process flow. Also, in many companies a true digital workflow lacks full implementation.

        Technology now exists that will result in highly variable inline production. Today’s digital equipment offers modules that can be combined and integrated in a production line according to product requirements. Users benefit from a very fast process and streamlined production, as well as a manufacturing line which utilizes less space than an offline or a nearline production system. Additionally, the inline processing allows for less manpower and a greater level of safety during production due to a minimized manual interference.

        Conclusion

        Currently, the printing industry is facing structural changes and profound consolidation. The print runs are getting smaller and smaller, with an increasing number of individual print jobs. To be profitable with these order structures, the highest flexibility in printing and finishing – as well as an increased performance in workflow – is required. Overall, inline finishing equipment can result in much shorter turnaround time for orders, resulting in more orders per time unit than with “conventional” production processes. Print finishing companies may wish to discuss with their print partners the opportunities provided with inline finishing processes in a digital workflow.

        With Bielomatik-Matti AG (short: bielomatti), a joint venture of bielomatik Leuze GmbH + Co. KG (Neuffen, D) and Matti Technology AG (Sulgen, CH), a new player enters the market to enable printers to address the above-mentioned problems. The purpose of this venture is to combine Matti’s know-how in the integration of digital printing systems with the extensive converting technology portfolio of bielomatik. The Matti Group, headquartered in Sulgen, Switzerland, specializes in the integration of inkjet print heads and systems. Matti develops, produces and sells machines, equipment and solutions for inkjet high-speed printing, including aggregates for the prepress and postpress processes. The machine manufacturer bielomatik (located in Neuffen, Germany) is a leading solution provider of paper processing and plastic welding machinery. The portfolio for paper processing includes cutting and packaging lines for small formats (cut-size), folio-size sheeter for paper, board and foil, as well as security and banknote paper. Furthermore, the manufacturer has production lines for exercise books and writing pads with wire comb-, spiral-, glue-, thread- or stitch binding. Combining the know-how of bielomatik and Matti results in a digital printing and converting solution provider that enables customers to reap the benefits of digital printing and converting to maximize profits. For more information, visit www.bielomatik.com.

         

        Responding to Print Industry Changes

        February 28, 2014

        by Si Nguyen, Duplo USA

        How is Duplo responding to a smaller base of potential customers? Has it curtailed equipment development in any way?

        When Xerox introduced the first iGen model, we realized big changes were coming to the printing industry. Fortunately, at that time, Duplo had already begun developing its finishing line to accommodate the future needs of the industry, which are for shorter runs, faster turnaround times and on demand digital print finishing. While print volumes are decreasing, print is not going away. Focus now is more on value-added finishing, and Duplo digital color finishers have fortunately fit the needs of these trends. While the number of commercial printers has decreased dramatically these past few years, we have interestingly seen an increase in companies from different sectors that are bringing their printing in-house. Much of this trend can be attributed to the more affordable costs of digital printing, along with more user-friendly and automated equipment for less experienced operators.

        Why is automation so important with the current state of the print industry?

        With the impact of electronic technologies on print volumes and challenges to the printing industry, productivity and workflow efficiency is even more crucial in order for companies to survive. Highly automated equipment increases productivity with shorter set-up times and changeovers, requires less manual labor and shortens turnaround times, thus increasing a company’s bottom line. With more affordable digital printing solutions and increased finishing equipment automation, companies are increasingly finding it easier and more profitable to bring their printing in-house. Highly automated and user-friendly finishing equipment requires minimal operator experience and enables businesses to finish jobs more quickly and profitably.

        With “threats from electronic technology alternatives” growing, what has Duplo done to position itself – and its customers – for shrinking print volumes?

        Electronic technologies have definitely impacted print, yet finishing opportunities still exist in areas such as high-quality, personalized applications. Our wide range of finishers (such as slitter/cutter/creasers, die cutters and UV coaters) add extra value to print and finish a wide range of specialty applications, such as VDP direct mailers, which integrate well into cross-media marketing campaigns.

        What advice do you have for binderies as they evaluate business models and equipment options in the next few years?

        One suggestion we can offer to binderies is to always consider automation when researching equipment. Look for devices that can offer more than one function. Compact devices with multiple functionalities can be operated in smaller spaces by a single operator and would be a better solution versus running several separate devices. Searching for equipment that produces less waste and offers higher productivity also is recommended. In addition, consider connecting the finishing device to the press. Automation is not just for changing paper sizes. For Duplo, automation also means being able to integrate with a printing device either via JDF or barcodes in a near-line capacity. Automation in today’s business model needs to be at an entirely different level. Binderies have to be able to connect the entire print production, from prepress to postpress, without any touch points and produce jobs automatically.

        Thank you to Si Nguyen, Duplo USA, for responding to these questions. Learn more about Duplo’s offerings at www.duplousa.com.


        Related Story

        • Sizing Up Postpress: Impact of Electronic Technologies on Postpress Manufacturers
          NPES provides insight into the challenges facing postpress equipment manufacturers.

        Sizing Up Postpress: The Impact of Electronic Technologies on Postpress Manufacturers

        February 28, 2014

        by NPES

        As bindery owners and employees, it’s easy to get caught up in the day-to-day running of the business. Keeping production orders on track, soliciting new business and watching the bottom line consume the majority of work hours. However, it’s important to keep an eye on the industry to better understand the forces and factors that will affect the future of binding and finishing. This article, reprinted with permission from NPES, provides valuable insight into the challenges facing postpress equipment manufacturers. As equipment manufacturers react to these challenges, the binderies will have to react as well.

        Figure 1: Trillions of Letter-Size, Simplex Production Pages, North America. Source: PRIMIR “Impact of Electronic Technologies on Print” Study, 2011 by I.T. Strategies, Inc.

        Postpress manufacturers are highly dependent upon new press equipment sales for new business. The bad news is that fewer new presses are being purchased as print volumes continue to decline (see Figure 1); hence, fewer opportunities are arising to sell new postpress or finishing equipment. The good news is that with continuing market consolidation among print service providers, those that are purchasing are buying highly sophisticated and automated presses – along with highly sophisticated and higher-value finishing equipment.

        The implication for postpress manufacturers is an urgent need to “right-size,” which involves downsizing to produce fewer units, while “up-sizing” to meet the demand for more sophisticated finishing equipment.

        The printing press industry is in the classic downward slope of a life cycle. The potential customer base is consolidating and shrinking, and a used equipment market, along with a knowledgeable base of maintenance personnel, is keeping the installed base alive longer than anticipated. However, not all is lost for finishing equipment manufacturers.

        As the financially weaker print shops disappear, those remaining should, in theory, become stronger. Those stronger print shops will be in a race to establish the most efficient and the highest volume businesses. To achieve this, they will need to have the lowest price, the greatest flexibility and the most highly automated equipment.

        Opportunity for finishing manufacturers

        The opportunity for finishing equipment manufacturers is in addressing the needs of this upcoming, financially stronger base of remaining print shops. This means more productive, more automated presses. Fewer units will be sold than previously, but the top-line revenues and profit margins will be attractive for manufacturers.

        Figure 2: Impact of Electronic Technologies on Print Volumes: A Comparative Look North America, 2011-2024. Source: PRIMIR

        The application/market focus of those presses will need to be on marketing collateral and direct mail – applications still in a growth mode and less likely to be impacted by electronic technologies in the near term. Those applications likely require more frequent paper changes than long-run periodical and publishing applications, which continue to be more severely impacted by electronic technologies (see Figure 2).

        A focus on marketing collateral and direct mail applications by press manufacturers, in combination with advanced nesting software, will open up web-to-print opportunities that until recently have been profitably accessible to only the very large print providers. Web-to-print business infrastructure will be critical in driving up print volumes for the remaining financially strong print shops; it will open business from a regional to a broader national and even international customer base. To make web-to-print a profitable business, it has to become nearly labor-free. Automated finishing is an absolute requirement of web-to-print. The goal of a highly automated web-to-print operation is for most of its labor effort to be concentrated on packaging and shipping the final print job.

        Threats to finishing equipment manufacturers

        As mentioned earlier, the threats to finishing equipment manufacturers from electronic technology alternatives will get stronger in years ahead as at least 25 percent of page volume disappears. Finishing equipment manufacturers must “right-size,” staying two steps ahead of the industry’s print volume declines to remain profitable.

        Simultaneously, with smaller R&D budgets, they must invest in creating more automated finishing equipment, in order to provide print shop customers with the types of new equipment they will need.

        How do NPES postpress manufacturer members respond?

        NPES postpress manufacturer members are very cognizant of the looming challenges. Demand for presses from emerging markets is somewhat mitigating the decline in demand in Western markets, but ultimately, overall demand for presses and associated finishing equipment will continue to decline.

        Since we are still in the early stages of digital press market development – particularly ink jet production printing – automated finishing of digital production printing output remains under-served and is an area of opportunity. Some finishing equipment manufacturers are trying to apply their products designed for analog printing presses to production inkjet printing presses, sometimes with misguided energy. For example, some are showing their automated finishing equipment with inkjet production printers for newspaper applications. Unfortunately, for reasons too numerous to mention here, newsprint printing with inkjet technology is unlikely to become broadly popular; hence the resources that have gone into adapting newspaper finishing equipment to work with high-speed production inkjet printers are unlikely to pay large financial dividends.

        Concurrently, the equipment demands for finishing digitally printed books remains in need of further investment to more effectively match the finishing equipment requirements with digital book printing production printers.

        Conclusion

        Printed page volumes are in irrevocable decline. Electronic technologies are freeing content, allowing more rapid dissemination than ever before. Print doesn’t become obsolete, but the low-value pages that previously were created to attain the lowest possible cost per page, and then stored in inventory, are no longer tolerable in new business models.

        Ironically, electronic technologies are enabling printing to become more efficient – allowing offset presses to print very short runs, just in time – closing the gap between digital and analog production printing. This will require a re-balancing of NPES finishing member firms’ workforces, a process that must be matched in scale just in advance of sales trends. More software and electrical engineers will be required than mechanical engineers; and on the whole, there will be fewer manufacturing staff required as the unit volumes of finishing equipment continue to decline. The value of each finishing unit sold will be higher, keeping top-line revenues relatively stable, but the transition to a new business model will be required. Those finishing equipment suppliers that transition their infrastructures to a “fewer unit, higher-value” business model will prosper. Those that lag in adapting their business models and infrastructure will fall behind.

        Reprinted with permission from the October/November 2013 issue of NPES News. NPES is a trade association of over 400 companies which manufacture and distribute equipment, systems, software and supplies used in printing, publishing and converting. NPES News featured a series of special reports based on the 2011 PRIMIR “Impact of Electronic Technologies on Print” study by I.T. Strategies, Inc. For more information, visit www.npes.org.


        Related Story

        • Responding to Print Industry Changes
          Si Nguyen, vice president of sales for Duplo, addresses the questions the binding industry may have as the equipment providers shift their production models.

        Report: E-Book Use Rises, but Print Still Popular

        January 13, 2014

        A new study from the Pew Research Center indicates readers prefer both print and electronic books. Some 76 percent of adults (age 18 and older) said they read at least one book in the last year.

        Of the 1,000 American adults surveyed, about seven in 10 reported reading a book in print, up four percentage points over the previous year’s survey. In almost every demographic, Pew found that e-books are being read more than ever. The use of e-books has risen to 28 percent, up from 23 percent in 2012, and 14 percent of adults listened to an audiobook.

        Seventy-three percent of respondents in the 18-29 age range read print books in the last year, but the same demographic is adopting the e-book faster than any other. Often, these people are reading both print and electronic devices.

        Though e-books are rising in popularity, print remains the foundation of Americans’ reading habits: Among adults who read at least one book in the past year, just 5 percent said they read an e-book in the last year without also reading a print book.

        In general, the vast majority of those who read e-books and audiobooks also read print books. Of the three (over lapping) groups, audiobook listeners have the most diverse reading habits, while relatively fewer print readers consume books in other formats:

        • 87 percent of e-book readers also read a print book in the past 12 months, and 29 percent listened to an audiobook.
        • 84 percent of audiobook listeners also read a print book in the past year, and 56 percent also read an e-book.
        • A majority of print readers read only in that format, although 35 percent of print book readers also read an e-book and 17 percent listened to an audiobook.

        Overall, about half (52 percent) of readers only read a print book, 4 percent only read an e-book, and just 2 percent only listened to an audiobook. Nine percent of readers said they read books in all three formats.

        For more information, including the full report, visit www.pewinternet.com.

         

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