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      PostPress

      PostPress

      Print Decorating, Binding and Finishing

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        2011 Spring

        Eckhart & Company: Diverse Services Under One Roof

        May 1, 2011

        by Amy Bauer, The Binding Edge

        Bookbinding and custom information packaging require different skill sets, different equipment and therefore different cultures, but Eckhart & Company, Inc., of Indianapolis, IN, has successfully merged the two to create a business that has expanded its market base beyond traditional boundaries.

        “We’re really in the business of providing solutions to information packaging and information management,” said President Chris Eckhart, describing the company’s core competencies. “Having the two allows us to provide more solutions.”

        Clients from the Midwest and throughout the country seek out Eckhart & Company’s mechanical binding, case binding and perfect binding services, as well as its custom manufactured and decorated ring binders, CD and DVD packaging and turned-edge materials such as slant/slip cases, among other products. Its central location in Indianapolis, often called the ‘crossroads of America,’ has helped Eckhart & Company serve a geographically diverse client base. “We have a large reach with a local touch,” Eckhart explained.

        The Beginnings

        Eckhart’s grandfather, William (Bill) Eckhart, founded the company in downtown Indianapolis in 1918. Its earliest services were manufacturing ledger books and repairing damaged books for the local library. Eckhart & Company later moved into a graphic arts building in the city. These publishing hubs housed multiple printers and binders sharing a common building and loading dock.

        Son William (Bill) Eckhart Jr. took over the business and the company continued to grow as a traditional trade bindery, serving local printers and specializing in cutting, folding and stitching. In the mid-1960s, Eckhart & Company built a 35,000-square-foot plant in an Indianapolis industrial park.

        “As cutting, folding and stitching equipment became more affordable and easier to operate, more printers began bringing those capabilities in-house,” Chris Eckhart described. “So we focused our attention on adding services that printers really craved but were loath to try themselves.”

        This led to the company’s focus on mechanical binding. Also in the mid-1960s, to expand the company’s market base, Eckhart’s father added the loose leaf manufacturing segment, which today falls under the company’s information packaging banner. As the company grew, additional space was rented in a separate facility. Working from two locations made labor efficiencies difficult, so about 10 years ago the company consolidated operations in a 60,000-square-foot plant in an industrial area of northwest Indianapolis.

        Chris Eckhart grew up in the business and began working there full time in 1987, a year after his graduation from Indiana University. In 1994, he and his brother, Brent, bought their father’s shares of the company. And in 2006, Chris Eckhart bought out his brother’s shares. Today, his 24-year-old stepdaughter, Taylor Stauffer, works in quality assurance for Eckhart & Company, representing the fourth generation of the family business.

        Core Offerings

        While Eckhart & Company offers all of the traditional bookbinding services, it is closely focused on mechanical binding, including Wire-O, spiral binding and plastic coil. Among highlights of Eckhart & Company’s mechanical binding capabilities, Chris Eckhart said, are its two Bielomatik automated binding lines, which can punch and bind in a single pass with high production speeds of 1,500 books an hour or more. It also operates, among others, a Kolbus Casemaker and Kolbus casing-in machine and a Gateway Bookbinding Systems plastic binding machine that forms its own coil from filament. Mechanically bound jobs cover a wide range, from calendars, planners and journals to cookbooks and instruction manuals.

        “Mechanical binding is unique because it is based on work with single sheets rather than signatures,” Eckhart explained. Differences in how those sheets are handled throughout the plant are important. Stacks that slide can quickly turn to disordered pages and ruined jobs. “Because mechanical binding is a focus for us, we understand that. We’ve worked hard to acclimate our employees to the differences.”

        In its other core area, information packaging, Eckhart & Company considers itself a complete manufacturer. Its capabilities include taking projects from raw materials through preparation, decoration (it has in-house screenprinting and foil stamping capabilities) and conversion into a finished product. It offers vinyl binders, turned-edge binders and polyethylene or polypropylene binders; slip cases; boxes and index tabs.

        Addressing Challenges

        Eckhart notes that one of the company’s challenges is effectively managing its two core areas of focus. “In the bindery we are providing a service, whereas with the information packaging we are actually manufacturing a product,” he said. “Adding to the differences is the fact that the bindery is very labor-intensive, whereas the information packaging is very material-intensive.” The bindery operations require quick reactions to meet deadlines imposed from outside, while Eckhart & Company has more control on the information packaging side as it takes projects from start to finish.

        Despite those differences, the company has found efficiencies and success in cross-training its employees so that they are capable of multiple jobs throughout the plant. The company is composed of about 65 employees and runs two shifts. Since work in each area may ebb and flow, this allows the company to respond more efficiently and shift employees to different projects and areas as needed. In the past, workers were dedicated to specific areas. “Having one common labor pool that can go where the peaks and valleys are is critical,” Eckhart said.

        In-house training has been essential because few workers come to the company with experience in both mechanical or other binding methods and binder manufacturing, not to mention the decorating processes. “There’s a true art to screenprinting, for example,” Eckhart notes, “just as there is a true art to running a folding machine. We have to go out of our way to work with them for the cross-training.”

        Another challenge to the information packaging segment of the business is a decline in demand as more information is digitized. “The information packaging is becoming, year after year, a smaller component of our overall business,” Eckhart said. He described printed pieces, such as the product catalogs that furniture manufacturers send to distributors, which in the past were perfect fits for the binder application, but today may no longer even exist in printed form. He said the company is focusing on cultivating customers for higher-end binder products that will continue to exist in the print realm – for example, the financial services literature that brokers or sales representatives share with clients that must reflect the prestige of their product.

        Marketing Talents

        Beyond the challenges, having these diverse capabilities under one roof also has been a boon to Eckhart & Company. It is finding opportunities to combine the binding work and custom packaging for clients. For example, Eckhart said, a recent job involved manufacturing a vinyl binder and also gathering, trimming and drilling the text, wrapping the text and inserting that package inside of the binder. “Our ability to handle that complete project under one roof was very comforting to our customer,” Eckhart described. He said his strategy involves marketing the synergies between binding and information packaging to potential clients, perhaps helping them to give a printed piece even more functionality than they had originally envisioned.

        Other ways the company markets its services are through its sales representatives, who call on printers and other clients and are dedicated either to the binding operations or to information packaging. By focusing on their particular areas of expertise, they can better help clients with the intricacies of the finishing processes, Eckhart explained. “Truly realizing what our core competencies are and then setting up the business so that we can be resources in each one of those areas has been a really positive sales and marketing concept for us,” he said.

        One way this sales focus has paid off is in the company’s growing relationships with local printers in the past few years, Eckhart said. While the company traditionally has been closely aligned with medium- to large-size web printers and book manufacturers, it also has shown its ability to process the shorter runs involving sheet-fed printers and the local graphic arts companies. The company also has used monthly email newsletters to highlight its services, choosing a particular product or binding style to feature each time.

        Networking is another way that Eckhart stays abreast of customers’ needs and challenges. He is a member of the boards of the Binding Industries Association and the regional Printing Industries of Indiana and Illinois.

        Another selling point for some clients is Eckhart & Company’s line of environmentally friendly binders, made of 100 percent biodegradable materials, aside from the metal ring. They boast materials that are free of acid, carbon black, lignin and elemental chlorine, and Eckhart & Company also can custom decorate these. Eckhart said that this product hasn’t overtaken the company’s conventional binder offerings, but it represents an important offering for some clients.

        Sales Orientation

        Eckhart said the shift to a sales orientation has been a challenge, noting that in the past the work just naturally flowed and many companies in the industry didn’t have to work very hard to bring in business. For many years, Eckhart & Company had been able to rely solely on its reputation of quality work to sustain incoming business.

        “There was very much a mentality of being order-takers versus being strong marketing- and sales-driven companies,” he said. “There was enough business that it kept everybody happy, it worked fairly well and there wasn’t a need to invest heavily in the sales and marketing process. But those days have certainly changed.

        “It takes a very conscious commitment and effort to switch from being an order-taker to creating a culture of going out and being a sales- and marketing-driven company,” he continued. “Kind of a tough hurdle for a lot of companies in our industry to come across, us included.”

        Facing the Future

        At a time when the print world is rapidly changing, Eckhart sees both challenges and opportunities. “I believe that we are operating in a mature industry, but I don’t believe that that is a death sentence,” he said. “I think that print is going to decline; however, I think there also are going to be fewer printing companies and fewer companies serving printers.”

        For those that remain, he anticipates there will be plenty of work to be profitable. By focusing on the challenges and synergies of its two core offerings under one roof, and continuing to look toward the future, Eckhart & Company is positioning itself to adapt in these changing times and be a binding and finishing for future generations. Eckhart predicts that surviving companies will be those that look toward more technology and automation, as he sees currently happening in Europe.

        “We’ve worked hard to be financially responsible and to be in a position where the options are available to us as to how we navigate forward,” Eckhart said.

        Specialty Folding Finds its Groove

        May 1, 2011

        by: Trish Witkowski, foldfactory.com

        It’s no secret that the business of print has changed. Though the commoditization of print has been disappointing, something very interesting has been happening to a sizeable piece of the printing pie. A surge in interest in specialty print projects, such as unique folding configurations, dimensional solutions and innovative direct mail is in essence de-commoditizing print, due to the level of skill, preparation, creativity and equipment required to execute on these types of projects.

        Printers have taken on specialty projects with enthusiasm or dread – iron cross folds, unique shapes and sizes or unusual formats – but it can be hard to accommodate all of the possible scenarios for specialty work, so many printers outsource the finishing to trade or specialty binderies. Binderies take on what a normally-equipped finishing operation cannot do effectively, due to a limitation of equipment, knowledge or capacity. I asked Jack Rickard of Rickard Bindery, a specialty bindery in Chicago, what makes a job “specialty”. His reply included the following:

        • Size: large or small format
        • Paper weight: very light or very heavy
        • Quantity: large quantity in a very short time frame
        • Quality: quality of product or procedural requirements (ex: pharmaceutical procedures)
        • Complexity: number and configuration of folds or multiple finishing technologies

        It’s fairly subjective, but I would argue that these days, specialty also includes highly critical in-line finishing processes that eliminate the need for multiple passes through offline equipment (I believe this would fall under Rickard’s “complexity” bullet above). Specialized formats for direct mail and dimensional and proprietary folded solutions, in my opinion, also would fall under this category.

        The Influence of Technology

        Technology has had the greatest effect on the surge in interest in specialty folding. First, there has been a sea change in direct mail philosophy with regard to refining and managing mailing lists. This leads to printing smaller batches of targeted direct mail communications. People are starting to realize the value of their data, and they’re using software and services that can effectively leverage this valuable asset. The money saved by printing fewer pieces can be applied to producing a smaller amount of high quality, eye-catching print materials. “The cost of the product is irrelevant,” says Norm Beange, president of Specialties Graphic Finishers, a specialty bindery in Toronto, Canada. “The question is – how many lawnmowers is it going to sell? A well-designed, unique piece will be remembered, and sometimes that means reducing your quantity to fit your budget. In my experience, it’s better to send 15,000 wows, rather than 100,000 yawns.”

        The ability to merge different technologies with a print piece, such as complex variable data and images, personalized URLs, QR codes and more, now gives the sender multiple opportunities to create touchpoints, initiating a two-way conversation with the audience. These technologies also increase the sender’s confidence in the chance of a response, which can influence the sender’s willingness to spend more on that special piece.

        The other technology-related influencer of this surge in interest in specialty pieces is the incredibly dramatic advancements in folding and finishing equipment, as well as in-line finishing for digital print. Recently, Hunkeler Innovation Days in Lucerne, Switzerland drew a record crowd of over 5,000 people anxious to see the latest in digital print finishing. Automation of complex processes has brought the unusual and unique within reach for customers who may not previously have been able to afford the cost of specialty projects, and has given printers and finishers the ability to sell this work and execute it in-house without sacrificing profitability. “It used to be cost-prohibitive to set-up a manual folder for complex, short-run jobs,” says Mark Hunt, director of marketing for Standard Finishing Systems. “It was too expensive to amortize a 90-minute (or more) set-up time on a run-length of 50 units or fewer. Today, Standard Horizon automated folders can perform that changeover in under 10 minutes, so you can be cost effective on ultra-short run lengths. Personalized, variable-data products are now inbounds too, because these folders have virtually no set-up waste.”

        In addition to complex automated folding, demand for additional in-line finishing processes has really raised the bar, while increasing margins. “Some of the trends we are seeing include customization of folding machines to perform more folding and gluing applications that add value to the customer and create greater margins per piece than traditional folding,” states Mark Pellman, director of sales and marketing for Baumfolder. “BAUM has incorporated the capability on both our tabletop and floor model folders to adapt various gluing applications to meet these needs.”

        When Automation is Not an Option

        Automated specialty finishing is ideal, if it can be done skillfully and efficiently, but many companies choose to finish by hand because it’s not worth the time and setup to try to automate the job – a decision that makes sense. But, what happens when the quantity and/or the complexity of the job warrants a massive hand assembly effort?

        Structural Graphics in Essex, Connecticut is a full-service integrated marketing services company, but because of its niche specialty in high-impact dimensional marketing formats, the company owns and operates its own hand assembly, lettershop and fulfillment operation in Piedras Negras, Mexico. The facility operates with an average of 500 skilled hand assembly workers, but the operation is scalable to accommodate larger projects. Ethan Goller, president of Structural Graphics, provided me with a few things to think about when considering offshore large-volume hand assembly work (including Mexico):

        • As a rough guideline, if there is less than 200 hours of handwork, you should consider doing the assembly locally (e.g. U.S. domestic in your local market).
        • If you don’t have a big enough project, the freight costs of moving the materials to Mexico can be greater than the cost savings of doing the assembly work there. This is especially true if the units being assembled don’t drop into the USPS, because typically the assembled piece takes up more space than flat press sheets. If the quantity is significant, you may be moving a lot of “air.”
        • Quantity isn’t the only factor … “complexity” also must be taken into consideration. Goller recalled one project that was only 1,600 units, but the job was so complex that it required nearly 4,000 hours of handwork.
        • Bottom line, the more hours of handwork, the greater potential for cost savings by doing that work offshore.

        Selling Specialty

        Specialty folding and finishing offer a world of opportunity from a selling standpoint, but it’s a different beast than conventional print work. Specialty projects often require extra lead time, and it can be very difficult to convince clients that they can’t push the envelope on the delivery date like they might be able to do on a standard print job. “The biggest issue we have is with timelines,” says Beange. “Customers are always talking about delivery date, but their date doesn’t matter. It takes what it takes to create a high-quality specialty product. We’ve actually re-engineered our quoting system, and it’s getting a lot of attention. We give a price for a normal production schedule, and then we count backwards, adding overtime, so that our customers understand that if they want to push the limits of the schedule, this is the absolute maximum that they can push it, and here’s what that will cost them. It can be a real eye-opener for people, and once in a while it’s even a deal breaker when they realize they can’t get a complex three-week job done in four days.”

        Although there are great opportunities in specialty, printers, binders and finishers are finding that they not only need to consult on the production process, but also educate designers about the creative possibilities. “Perhaps the greatest challenge is the (arguable) paradigm shift that our industry has gone through,” states David Bailey, Jr., president of Lithographics in Nashville, TN. “Historically, it seems as though ad agencies and the like were solely charged with the responsibility of bringing these new, creative ideas to life. With the influx of freelance designers, there has been, to some degree, a loss of knowledge – as far as what is and isn’t doable from a print and finishing perspective – and an overall stigma that every print project must be done as quickly and as cost-effectively as possible. This translates into ‘anything fancy or unique must be expensive so I won’t even investigate it.'”

        Kevin Ness, sales executive with Innovative Technologies in Print in Elizabethtown, PA, has had a lot of experience in selling specialty projects over the years. He offers this list of sales tips for success with selling “the unusual”:

        • As a print service provider, let your customers know of your capabilities in this area. They may not currently view you as a provider of creative finishing ideas or services.
        • Drop off samples of unique specialty projects once in a while to “plant the seed” and to start the conversation. Designers are visual; sometimes they have to see and experience the piece to understand the potential.
        • Express your willingness to help explore options.
        • Offer to attend preliminary meetings to discuss thoughts, ideas and solutions for the project.
        • Outline a plan for production to include file preparation, paper selection and “testing” as necessary.”

        The Power of “Special”

        Specialty folding and finishing create impact, and I can tell you that the most highly trafficked section on my foldfactory website is the specialty/exotic section. The most popular folds featured on my “Fold of the Week” video series are the specialty folds, and we’re seeing demand for more resources, tools and information on the topic. Designers want to do exciting things, but they don’t know their options. They need your help to see the true possibilities that are within their reach.

        Trish Witkowski is chief folding fanatic at foldfactory.com. An educator, author, speaker and award-winning designer, Witkowski has a specialized expertise in folding. She is the creator of the FOLDRite™ system and host of the weekly e-video, “60-second Super-cool FOLD of the WEEK.” Also available as a source for more folding ideas is the Fold Picker, produced by foldfactory.com and Sappi Fine Paper. This 2-sided fanbook offers 30 low-to moderate-budget “frugal” folding options in one direction, and with a simple flip, offers 30 high-budget “fabulous” folding splurges in the other direction. All of the folding styles featured in the picker have coordinating videos posted on foldfactory. Visit foldfactory.com/shop to order. Contact Witkowski at trish@foldfactory.com.

        Travel & Tourism Industry Incorporates Intricate Folding

        May 1, 2011

        by: Melissa DeDonder

        According to the U.S. Travel Association, tourism is a $704.4 billion industry. While leisure travelers and meeting planners benefit from having so many destinations to choose from, Convention & Visitors Bureaus (CVBs) face fierce competition as they try to earn those elusive travel dollars. CVBs are constantly searching for creative ways to showcase their destination so that it stands out in a sea of competition. Recently, Visit Denver and the San Diego Convention & Visitors Bureau used intricate folding to create eye-catching, memorable direct mail brochures that produced high-impact results for their cities.

        Visit Denver – One City, Seven Reasons

        Visit Denver’s “One City, Seven Reasons” meeting planner brochure highlighted seven reasons meeting planners should choose Denver as the host city for their meeting or convention. Denver’s brochure featured six intricate folds, each opening to reveal a panel highlighting one of the seven reasons.

        To flawlessly conquer those six intricate folds, Sprint Press worked closely with KarshHagan, Visit Denver’s advertising agency and designer of the piece. “Collaborative concepts must be thought through from inception to finished product,” said Tamera Rice Ehrman, sales consultant at Sprint Press. “If you think about each process – from prepress, to press, to bindery – then you can foresee any challenges in the production process before they happen. This is what we did to produce such a precise end result,” said Ehrman.

        To achieve the difficult crossovers in this piece, Sprint Press collaborated with Karsh/Hagan to determine the best weight and sheet to use to get optimum results. An initial mock-up was created using 80# White Opus 30 percent PCW Dull Cover. A die-line was created for Karsh to drop its files into, and a black plate was used on the press to determine the crossover position needed to create the die. A die was then completed based on the position of the black plate.

        The flat size for this piece was 26 5/8″x5 3/8″, so it ran on a 40″ Komori press 6-out work & turn, using a 4-color process with 100 percent Satin Aqueous Coating on both sides. It was placed on a Bobst diecutter to score and trim, and then hand-folded to its final size of 10×5 3/8″. Because Visit Denver is environmentally conscious, a recycled sheet and soy-based inks were used to produce this piece.

        The size of this piece was predetermined so that Visit Denver could obtain optimal postage rates. A 12 1/2″x12 1/2″ outer envelope was created that was printed 6-out sheetwise 4CP/0 on 70# White Pacesetter, 30 percent PCW Offset. A die was created for the die cut and conversion to its final size of 10 1/2″x 5 5/8″. After the brochure was hand-folded and inserted into the outer envelope, Sprint Press processed Visit Denver’s mailing lists and mailed it Standard A Presort to Visit Denver’s meeting planner database.

        “We are very happy with the ‘One City, Seven Reasons’ meeting planner brochure. We constantly receive feedback from our meeting planner clients that our campaign materials stand out head and shoulders above other U.S. cities engaged in similar efforts,” said Justin Bresler, Visit Denver’s vice president of marketing and business development.

        Visit Denver’s “One City, Seven Reasons” meeting planner brochure was part of a larger marketing campaign that included print ads, online ads, direct mail pieces and more. The campaign was developed by KarshHagan advertising agency.

        Sprint Press performs print, digital press, binding, finishing and mailing services for its clients. Contact Tamera Rice Ehrman at trehrman@sprintdenver.com or 303.371.0566, ext. 127.

        San Diego Convention & Visitors Bureau – Meetings Have it All

        Believe it or not, even San Diego must work hard for elusive group travel dollars. Market research revealed that meeting planners often regarded San Diego as a highly desirable, but pricey destination for meetings and conventions. In addition, the recent economic downturn created new challenges for San Diego as heightened sensitivities towards destinations that were perceived to be “costly” or “excessive” for corporate business travel threatened to drive down convention and meeting business.

        The San Diego Convention & Visitors Bureau sought a new marketing approach to better align itself with the practicality and flexibility of competing destinations. They hired the Miriello Grafico agency to create a marketing campaign focusing on the small- to mid-sized companies that often believed San Diego was out of their price range.

        San Diego needed to stand out amongst a sea of similar tourism industry messaging, so Miriello Grafico turned to Americhip, the paper engineering experts who specialize in transforming paper into intricate works of art that pop up, move, twist, flip and soar from the printed page. Americhip’s patented Flippit™ motion graphic design was used to create San Diego’s “Have it All” meeting planner brochure.

        “The ‘pull-down’ feature on the cover of the brochure gave us the creative edge that we needed to grab and hold the attention of meeting planners. We needed to inspire them to learn more and to reconsider San Diego as an option for small- to mid-sized meetings,” said Matthew Bachmann, vice president of Miriello Grafico.”

        As the meeting planner pulls down on the large tab at the bottom of the page, multiple panels pop open – one at a time – to reveal the top reasons to choose San Diego as destination for meetings and conventions. The interior of this colorful brochure features several panels that expand upon the value points highlighted in the pull-down tab on the cover. The brochure text emphasizes core messages of affordability and availability, and the fact that the San Diego CVB can provide additional tools and assistance.

        To create this vibrant, interactive brochure, Americhip and Miriello Grafico worked together as collaborative partners. “The design process was a mutual, two-way creative process,” said Edward Castillo, Americhip’s new business development manager. “The CVB knew what they wanted – to expand upon our original Flippit design, making it larger to include more panels to accommodate its information and photos,” said Castillo.

        Americhip’s in-house team of designers and print production experts flawlessly integrated artistry, technology, dielines and glue points on an 8 pt. dull coated stock using a 4-color process and Satin Varnish to produce the finished product. The unfolded full size, nested 1-up in three sections, is 33×25.’ The folded size is 10×8.” The BRC card is 4 ¼x6.”

        San Diego’s “Have It All” meeting planner brochure won a bronze Adrian Award from the Hospitality Sales and Marketing Association International in 2010. It was part of a larger campaign that included additional direct mail and email marketing initiatives. The San Diego CVB used various tracking methods to monitor the campaign and reports that it has produced a successful return on investment.

        Americhip combines print with digital media, including video and audio technologies. The full-service printer can make paper talk, light up, move, whistle, sing and interact with your laptop. To learn more about Americhip, contact Edward Castillo at ecastillo@americhip.com or 310.323.3697, ext 262.

        Cloth Covers All the Rage…Again

        May 1, 2011

        by: Dianna Brodine

        In 1903, Paul Adam wrote and published “Practical Bookbinding.” The how-to manual for the early 20th century was considered a definitive work, covering all aspects of bookbinding from paper type to backing boards to cover materials. In “Practical Bookbinding,” Adam said, “The real protection against outward injury to the book lies in the cover.” Indeed, the cover of a book protects its contents from stains, tears and other injuries to the delicate pages. Book covers also are decorative, providing the first glimpse into the subject and personality of a bound book. In the early 1900s, although commonly used, cloth wasn’t the only option for bookbinders. When discussing cover materials, Adam had this to say:

        “Cloth is more durable than paper, calico being mostly used. This is made in all colors and designs, and was formerly imported from England; but today German manufacturers produce a really good article. Plain linen cloth, black, green or grey; sail cloth; buckram; moleskin and beaver are used in the making of account books.” Today velvet is still used in the bindery, chiefly as a covering for portfolios, albums and addresses, and except for metal clasps remains without ornamentation. The bookbinder’s best material, to which is given the choicest, most expensive and most painstaking decoration, is leather in its various kinds. Sheep skin, undyed or split and dyed, serves for school books and other cheap work. Goat skin and morocco are better kinds, the latter being preferable both as regards price and quality.

        Although it’s doubtful that many binderies are currently using beaver on the shop floor, cloth is still in demand for book covers. In fact, it may be seeing a resurgence with customers looking for a high-end, eco-friendly appearance. “The on demand market has created a new demand for special printable coatings for covers and less demand for many core products,” explained Jack McLoraine, vice president of sales at Gane Brothers. This demand for one-of-a-kind covers, combined with the trend toward sustainability, has created a renewed interest in cloth covers. Gane is a distributor for Holliston LLC, which produces HP Indigo-friendly cloth products. “Impressions ‘F’ grade cloth and Pinnacle ‘B’ grade cloth passed rigid testing from Hewlett Packard and the Rochester Institute of Technology,” said Wagenaar. “This product affords the opportunity to produce one image at a time using a high-quality cloth product.”

        A product offered through LBS, Des Moines, IA, was featured on the autographed versions of the presidential autobiographies of George W. Bush and Bill Clinton. The books are covered in Verona Natural-finish rayon cloth with tissue backing. “Verona is a luxurious natural cloth woven from rayon fibers and backed with lightweight paper to support the fabric and prevent adhesive from seeping through the weave during production,” explained Rob Mauritz, vice president of sales for LBS.” Rayon is a popular choice because of its distinctive texture and palette of brightly saturated colors. It also decorates beautifully with foil stamping, blind embossing, screenprinting and litho printing.

        Both presidential autobiographies were foil stamped, one in gold and the other in silver on Verona cloth. Midnight 570 was chosen for the Clinton book, while the Bush tome was covered in Coal Black 599. Foil stamping on rayon cloth, or even natural cloth, often has a learning curve. “Many of our customers routinely stamp tightly woven cottons coated in aqueous acrylic,” said Mauritz. “The coating fills in the gaps between the woven fibers and makes the surface smooth and fairly uniform. These qualities make the cloth very forgiving during the stamping process. However, the rayon used in Verona isn’t spun or woven as tightly as the coated cotton cloth. This relaxed weave gives Verona its appealing texture, but also offers less surface area for foil adhesion.”

        In the case of the Bush and Clinton autobiographies, the challenge was overcome by using a foil type with a release that conforms to the rough texture of the cloth well enough to hold the design. “We suggest film with backing from Great Western,” Mauritz stated. “This foil often is used in library binderies and has a good balance of adhesion and strength – perfect for working with open-weave cloth.” Mauritz also suggested double-hitting the design to crush the fibers, creating a more uniform stamping surface. In all cases, each bindery should consider testing the cover material on its own equipment. LBS provides materials for setup and technical consultation for that purpose.

        Gary Sweeney, vice president, marketing and sales for Holliston, Church Hill, TN, discussed a cloth cover featured in The Band, a collection of music from the years 1968 to 1975 (5-disc CD set), housed in a hardbound book. Covered in Linen-Set®, a cotton-based B grade book cloth, the cover shows detailed print work that was offset-printed with conventional inks and finished with a UV topcoat. “The end user was interested in a product that would be sustainable, durable and offered a unique look,” said Sweeney. “The texture and durability of cloth cover material are well known, but what is not commonly known is that many types of cloth make excellent substrates for printing.” With the natural fibers of a woven cloth comes the difficulty of printing a textured surface. Enhanced pressure and additional drying time are generally required to achieve maximum ink coverage and preparation prior to the UV top coat application.

        It seems that in bookbinding, what’s old is new again. Cloth covers are seeing use in hardcover books, menus, photo albums and packaging applications. As a result, cover material suppliers are stepping up to serve the market with cloth that is printable, stampable and appealing.

        Sales Tips: Fundamentals Beat Flash

        May 1, 2011

        by: Dave Fellman

        The guys I play basketball with call me “Old School.” I think that has more to do with my age than my playing style, but I consider it a compliment nonetheless. And the fact of the matter is that my game is a lot more fundamentals than flash.

        An attendee at a recent seminar called me a dinosaur. “I came here looking to find some new ideas,” he said. “You didn’t teach me anything about selling comprehensive solutions at the C-Level in the digital arena, just the same old ‘prospect-and-follow-up-and-ask-good-questions’ crap I’ve been hearing from my boss. Dinosaurs are extinct, man, and you’re not helping me any by telling me to sell like one.”

        In case you’re interested, this guy was sent to my seminar because he’s at 60 percent of the sales level he’s supposed to be at after a year and a half on the job. Personally, I think he’s a whole lot closer to being extinct than I am.

        Ask Good Questions

        I went out on a first appointment sales call with a young salesperson last week, and the salesperson made his standard presentation – his ‘spiel’ as he referred to it – and then we pretty much left. “How did I do?” he asked me as we walked out of the building.

        “Well, that depends on what you were trying to accomplish,” I told him. “Were you hoping to educate your prospect or trying to educate yourself?”

        “Why would I need to educate myself?” he asked. “I know what we do.”

        “Sure,” I said, “but do you know what he needs? Or more importantly, what he wants from a supplier and might not be getting from the one he’s buying from now?”

        I’m a very strong believer in a three-part definition of a “fully qualified” prospect. The first part is that they buy, want or need what you sell. The second part is that they buy, want or need enough of it to make them worth pursuing. The third part – and ultimately the most important part – is that they have some interest in buying from you. Don’t ever forget that every significant prospect is probably someone else’s customer right now.

        If all you’re doing is making a “spiel,” you’re talking but not qualifying. And I don’t care how much flash you put in your presentation, it’ll be worthless if they don’t actually buy, want or need what you sell, and even more worthless if you can’t give them a good reason to stop buying from the other guys and start buying from you. “We do X, Y and Z” is not a good reason to change suppliers or to start doing things a different way. “Thanks for answering my questions, telling me about those problems you’ve been having and giving me the opportunity to tell you about a possible solution” is a much better strategy.

        And while I’m on the subject of “making a spiel,” I always want to smack any salesperson who uses that word. It’s a derogatory term for what should be a highly professional endeavor. It’s bad enough that most of the general public holds the sales profession in such low regard. I hate it when salespeople perpetuate the stereotype with words, actions or attitudes.

        No Jargonauts Need Apply

        Another fundamentals vs. flash issue is salespeople who speak fluent jargon, or who seek to impress potential clients with big words – often misused – when smaller words would make for more effective communication. Last month I made four sales calls with a printing salesperson who used the word “facilitate” so many times during the first call that I consciously counted the number of times he used it on the next three – 16 times! At one point, he said: “I want to facilitate a dynamic process of making it productive for you to order all of your image-dependent printing from me.”

        Here’s what I think he meant: “I think I can make your life a little easier – at least the part where you’re involved with printing and printers – and I hope that will earn me a large share of your business’ especially the jobs that have to be done right the first time!”

        Which one of those statements makes the most sense – or has the most appeal – to you? Do you sometimes wonder what the salespeople who call on you are actually trying to say? How many times in the last six months have you heard some variation of: “Our (digital workflow/document handling/paper ordering/production tracking/employee benefits) solution will foster an improved business model and enable greater profitability.” Does that make you want to buy it or call for help?

        Bottom Line

        The bottom line to this discussion is that fundamentals beat flash in selling far more often than the other way around. The salesperson who asks the best questions is most likely to find real opportunity, and in turn most likely to present the best solutions to whatever problems his/her prospect may be having. I’ll grant you that many things have changed dramatically over the last 5, 10, 20 or even 50 years, but the fundamentals of selling have not changed a bit. I vote for more “old school” and less jargon, more prospecting and better questions and more professionalism and less emphasis on finding new sales paradigms and other non-existent shortcuts. And less excuses, while we’re at it but that’s a topic for another day.

        Dave Fellman is the president of David Fellman & Associates, a sales and marketing consulting firm serving numerous segments of the graphic arts industry. He’s a popular speaker who has delivered seminars and keynotes at industry events across the United States, Canada, England, Ireland and Australia. He also is the author of “Sell More Printing!” (2009) and “Listen to the Dinosaur” (2010), which Selling Power magazine listed as one of its “10 Best Books to Read in 2010.” For more information, visit www.davefellman.com.



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